LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 502 (2.8L Diesel Engine (Service Information)) >> Engine Cover - Front >> Installation

Engine Cover - Front: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: FRONT ENGINE COVER
GC0026215Courtesy of DAIMLERCHRYSLER CORP.
1 - FRONT ENGINE COVER
2 - SEAL
3 - TIMING BELT INNER COVER
4 - LOWER TIMING BELT GEAR
  1. Clean engine block and front engine cover sealing surfaces.
  2. Apply a continuous 3 mm bead of Silicone Sealer to cover, install within 10 minutes. Torque bolts to 11.8 N.m (104 in. lbs.). See Fig 1.
    Fig 2: SPECIAL TOOL #6958
    GC0026178Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPECIAL TOOL # 6958
    2 - WRENCH
  3. Install crankshaft hub. Using special tool # 6958, torque bolt to 304 N.m. (203 ft. lbs.). See Fig 2.
  4. Install timing belt inner cover (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
  5. Install timing belt (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION) .
  6. Install timing belt outer cover (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
  7. Install vibration damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  8. Install cooling fan support (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  9. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  10. Install cooling fan and fan drive viscous clutch assembly. Refer to RADIATOR - FAN - VISCOUS .
  11. Connect negative battery cable.