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HVAC Housing: Assembly

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the upper half of the HVAC housing onto the lower half. Be certain of the following.
    • That each of the mode and blend door shafts are properly engaged into the pivot holes in the HVAC housing.
    • That the blower motor venturi ring is properly indexed and installed.
    • If the vehicle is equipped with A/C, that the evaporator seal is properly positioned in the grooves in both the upper and lower HVAC housing halves.
  2. Install the screws and four snap clip retainers that secure the upper and lower housing halves together. Tighten the screws to 2 N.m (1`7 in. lbs.).
  3. Install the blower motor into the HVAC housing (Refer to HEATING & AIR CONDITIONING/DISTRIBUTION/BLOWER MOTOR - INSTALLATION) .
  4. Install the foam seals on the HVAC housing flanges around the heater core and evaporator tapping block.
  5. Install the vacuum supply line and grommet onto the HVAC housing. Check that the vacuum grommet is securely seated.
  6. Engage the vacuum harness to the routing clips and connect the vacuum harness to the vacuum actuators
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