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Home >> Jeep >> 1996 >> Grand Cherokee Limited, 5.2 Y >> Repair and Diagnosis >> External Pages >> Different car >> Section 31 (3.0L V6 - VIN [3]) >> Removal & Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 1994 Plymouth Sundance, 1994 Plymouth Acclaim, 1994 Dodge Spirit, 1994 Dodge Shadow, and 1994 Chrysler LeBaron. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release fuel pressure. See FUEL PRESSURE RELEASE  under REMOVAL & INSTALLATION. Disconnect battery cables. Drain cooling system. Remove air cleaner-to-throttle body hose.
  2. Disconnect control cables at throttle body. Disconnect Automatic Idle Speed (AIS) motor and Throttle Position Sensor (TPS) wiring harness connectors at throttle body. Remove vacuum hoses from throttle body.
  3. Remove EGR tube flange from air intake plenum. Disconnect wiring connectors from charge temperature sensor and coolant temperature sensor. Remove vacuum hoses from air intake plenum. Remove ignition coil. Remove fuel hoses at fuel rail.
  4. Remove air intake plenum-to-intake (cross) manifold bolts. Remove air intake plenum. Cover intake manifold ports. Remove vacuum hoses from fuel rail and fuel pressure regulator. Disconnect fuel injector wiring harness from engine wiring harness.
  5. Remove fuel pressure regulator from fuel rail. Remove fuel rail retaining bolts and fuel rail. Disconnect radiator and heater hoses from manifold. Remove intake (cross) manifold retaining nuts and manifold. See Fig 1.
Fig 1: Exploded View Of Intake & Exhaust Manifolds
G55045Courtesy of CHRYSLER CORP.
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