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Home >> Jeep >> 1996 >> Grand Cherokee Limited, 5.2 Y >> Repair and Diagnosis >> External Pages >> Different car >> Section 192 (Overhaul - 46 & 47 Automatic Transmission Series) >> Transmission Component Disassembly & Reassembly >> Valve Body Overhaul >> Reassembly

Valve Body Overhaul: Reassembly

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  1. Lubricate all components and fluid passages with ATF. Install components in lower housing. Ensure components are installed in original location. See Figure . Tighten end plate screws to specification. See TORQUE SPECIFICATIONS  .
  2. Reassemble 3-4 accumulator using NEW seal rings on 3-4 accumulator piston. Install accumulator end plate.
  3. Install check balls in transfer plate. See Figure . Make sure filter screen is installed in separator plate for upper housing. See Figure .
  4. Install separator plate for upper housing on transfer plate. Install separator plate brace. See Figure . Install and tighten screws to specification.
  5. Install remaining screws securing separator plate for the upper housing to the transfer plate. Tighten screws to specification.
  6. Install check balls in upper housing. See Figure . Install transfer plate and separator plate for upper housing on the upper housing. Ensure filter screen is fully seated in recess area on upper housing.
  7. Install separator plate for lower housing on transfer plate. Install lower housing on transfer plate and upper housing. Install and tighten valve body screws to specification, starting at the center and working outward.
  8. Install components in upper housing. Ensure components are installed in original location. See Figure . Install cover plates and limit valve cover. Install and tighten screws to specification.
    CAUTION: When installing shuttle valve, ensure clip fully engages groove on shuttle valve.
  9. Lubricate bores for boost valve tube in both housings and ends of boost valve tube with ATF. Install boost valve tube, by starting boost valve tube into lower housing first and then in the upper housing. Ensure boost valve tube is installed behind brace for boost valve tube and is fully seated in the housings.
  10. Install 3-4 accumulator housing on lower housing. Ensure springs and lock-up valve plug are properly positioned before tightening 3-4 accumulator housing screws.
  11. Install case connector on 3-4 accumulator housing. Ensure tab on case connector engages with groove on 3-4 accumulator housing. Install and tighten shouldered-type screw to retain case connector.
  12. Using a NEW gasket, install solenoid assembly. Install and tighten solenoid assembly screws to specification. Refer to the TORQUE SPECIFICATIONS  table. Ensure wiring for solenoid assembly is properly routed and clears manual shift lever and park rod.
  13. Install detent ball and spring in upper housing and retain in position using detent ball retainer. Install spring on end of line pressure regulator valve. Install switch valve spring on tang at end of adjusting screw bracket. Install adjusting screw bracket. Ensure springs align with adjusting screw bracket.
  14. Install upper screw (short screw) in adjusting screw bracket first and then install lower screw (long screw). Tighten screws to specification. See TORQUE SPECIFICATIONS  .
  15. Install throttle valve lever in upper housing. Install manual shift lever over throttle valve lever. Align manual shift lever with detent ball and manual valve. Hold throttle valve lever upward and start manual shift lever into housing.
  16. Install seal, washer and clip on manual shift lever. Remove detent ball retainer. Lubricate case connector "O" ring and manual shift lever shaft with petroleum jelly.
  17. Make sure throttle valve lever aligns with end of kickdown valve and manual shift lever arm is engaged with manual valve. See Fig 1 .
    CAUTION: If line pressure or throttle pressure adjusting screws were moved from original setting, they must be readjusted. See HYDRAULIC PRESSURE ADJUSTMENTS  in this article.
  18. Install boost valve and components. See Figure . Install and tighten boost valve cover screws to specification. Refer to the TORQUE SPECIFICATIONS  table.
  19. On 46/47RE models, install NEW "O" ring on governor pressure solenoid and governor pressure sensor. Lubricate "O" rings with ATF.
  20. Install governor pressure sensor in governor body. Install clip on inside of governor body to retain governor pressure sensor. Install governor pressure solenoid in governor body until it snaps into the governor body.
  21. Install NEW gasket for governor body on transfer plate. Install governor body retainer plate on governor body. Ensure electrical connector on governor pressure solenoid is in cutout area on governor body retainer plate.
  22. Install and tighten governor body-to-transfer plate bolts to specifications. Install electrical connectors on governor pressure solenoid and governor pressure sensor.
Fig 1: Aligning Throttle Valve Lever & Manual Shift Lever
G92D13394Courtesy of CHRYSLER CORP.
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