LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 1996 >> Grand Cherokee Limited, 5.2 Y >> Repair and Diagnosis >> External Pages >> Different car >> Section 192 (Overhaul - 46 & 47 Automatic Transmission Series) >> Transmission Component Disassembly & Reassembly >> Overrunning Clutch >> Reassembly

Overrunning Clutch: Reassembly

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 1996 Dodge Ram Wagon, 1996 Dodge Ram Van, 1996 Dodge Pickup, 1996 Dodge Dakota, and 1996 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Ensure overrunning clutch cam bore in transmission case is clean. Install overdrive piston retainer in transmission case.
  2. Align and start overrunning clutch cam in transmission case. Ensure serrations on overrunning cam and transmission case are aligned. See Fig 1 .
    CAUTION: Narrow ends of cam ramps on overrunning clutch cam should be to the left when viewing overrunning clutch cam from front of transmission case. See Fig 1 .
    Fig 1: Assembling & Positioning Overrunning Clutch Cam
    G92H13372Courtesy of CHRYSLER CORP.
  3. Install Adapter (SP-5124) in intermediate shaft bore of overdrive piston retainer. Install Puller Bolt (SP-3701) and Plate (SP-3583-A) on overrunning clutch cam. See Fig 2 . Ensure plate is seated squarely on overrunning clutch cam.
  4. Install Adapter (SP-5124) and nut on the puller bolt. See Fig 2 . Tighten nut and pull the overrunning clutch cam into the transmission case.
    CAUTION: Ensure overrunning clutch cam enters transmission case evenly and does not bind.
  5. Install set screw in overrunning clutch cam. Tighten set screw to specification. See TORQUE SPECIFICATIONS  .
  6. Remove nut, adapters, plate and puller bolt. Using blunt chisel, stake transmission case in 12 areas to retain overrunning clutch cam. Ensure transmission case is clean after performing staking procedure.
    CAUTION: Ensure transmission case is staked in 12 areas to retain overrunning clutch cam.
    Fig 2: Installing Overrunning Clutch Cam
    G92I13373Courtesy of CHRYSLER CORP.
  7. If installing springs and rollers in overdrive clutch, lubricate overdrive piston retainer hub, clutch race, overdrive clutch cam and rollers with ATF.
  8. Install spring in retainer. Install roller between spring and stop area on retainer. Ensure spring and roller are fully seated in the retainer.
    CAUTION: Ensure flanged side of retainer is facing outward. Retainer and rollers can easily be installed in overrunning clutch cam when properly positioned.
  9. Install overrunning clutch assembly in overrunning clutch cam, with flanged side of retainer facing outward. Ensure clutch assembly is fully seated in overrunning clutch cam. See Figure .
  10. Slightly tilt low-reverse drum and install in rollers on overrunning clutch. Rotate low-reverse drum clockwise until low-reverse drum is fully seated.
    CAUTION: Ensure low-reverse drum rotates freely clockwise (viewed from front of transmission), but locks when rotated counterclockwise. Check for improper component assembly if low-reverse drum will not rotate correctly.
  11. Install and tighten bolts for overdrive piston retainer to specification. See TORQUE SPECIFICATIONS  .
scientia non olet · About LEMON Manuals