LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2021 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 58 (Engine - V6 S/C 3.0L Petrol -- XE (X760)) >> Engine - V6 S/C 3.0L Petrol >> Oil Pan Extension >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: This step is only necessary when installing a new oil pan extension.
    G11299968

    Torque Specification: 8 Nm 

  2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    NOTE: This step is only necessary when installing a new oil pan extension.
    G11287031

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the oil pan within 7 minutes.

  3. NOTE:
    • This step is only necessary when installing a new oil pan extension.
    • Tighten the bolts in the indicated sequence.
    Fig 1: Oil Pan Bolts Tightening Sequence
    G11309824Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 12 Nm 

  4. CAUTION: Use only a plastic scraper when removing the sealing material.
    G11299838

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the oil pan extension within 7 minutes.

  5. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11299957
    • Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and tighten the bolts within 7 minutes.
  6. G11299974
  7. CAUTION: Install the component in the sequence shown.
    G11299975
  8. CAUTION:
    • Install the bolts in the positions noted on removal.
    • Only tighten the bolts finger tight at this stage.
    G11299965
  9. NOTE: Tighten the bolts in the indicated sequence.
    Fig 2: Oil Pan Extension Bolts Tightening Sequence
    G11299977Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 25 Nm 

  10. G11299832

    Torque Specification: 12 Nm 

  11. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11299979

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the lower timing cover within 7 minutes.

  12. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install a new lower timing cover.
    G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  13. NOTE:
    • Tighten the bolts in the indicated sequence.
    • Special tools shown removed for clarity.
    Fig 3: Front Engine Lower Cover Bolts Tightening Sequence
    G11299848Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque Specification: 12 Nm 
  14. NOTE: Special tools shown removed for clarity.
    G11299849

    Torque Specification: 12 Nm 

  15. Remove the special tools.
  16. G11299962
  17. G11287027
  18. G11299828

    Torque Specification: 10 Nm 

  19. G11299827
  20. NOTE: Lubricate the high-pressure fuel pump buckets with clean engine oil.
    G11299987
  21. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.
    G11299988

    Torque Specification: 11 Nm 

  22. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.
    G11299989

    Torque Specification: 11 Nm 

  23. G11299956
  24. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    • Only tighten the bolts and unions finger tight at this stage.
    NOTE: Remove and discard the blanking caps.
    G11285490
  25. Fig 4: Fuel Line Bolts Tightening Sequence
    G11285491Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

  26. G11299861
    • Torque Specification: 21 Nm 
  27. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11299953

    Torque Specification: 21 Nm 

  28. G11299821

    Torque Specification: 11 Nm 

  29. G11299996

    Torque Specification: 21 Nm 

  30. G11309870

    Torque Specification: 48 Nm 

  31. G11299951

    Torque Specifications: 

    M10 29 Nm 

    M6 11 Nm 

  32. G11299999
  33. G11299816
  34. G11299815
  35. G11299947
  36. NOTE:
    • Install the nut and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11285501

    Torque Specifications: 

    Unions 21 Nm 

    M5 nut 6 Nm 

  37. CAUTION:
    • This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11286155

    Torque Specifications: 

    Unions 21 Nm 

    M6 8 Nm 

  38. G11299873

    Torque Specification: 21 Nm 

  39. G11285398
  40. G11300007

    Torque Specification: 25 Nm 

  41. NOTE: Lubricate the seal with clean engine oil.
    G11285429

    Torque Specification: 12 Nm 

  42. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    Fig 5: Alternator Mounting Bolts Tightening Sequence
    G11299877Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 48 Nm 

  43. G11309858
  44. G11309929

    Torque Specification: 12 Nm 

  45. G11309930
  46. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Tighten the bolts in the sequence shown.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    Fig 6: Flexplate Tightening Sequence
    G11299708Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s):  JLR-303-1304

    Torque Specification: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  47. G11284932
    1. Apply RTV sealant to the crankshaft pulley keyway.
    2. Make sure that the RTV sealant is applied in a 2mm diameter bead.
    3. Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
  48. CAUTION: Install a new friction washer before installing the crankshaft pulley.
    NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    G11284933
  49. G11284925

    Install the special tool.

    Special Tool(s):  303-1440

  50. G11284935

    Install the special tool.

    Special Tool(s):  303-1439

    Torque Specification: 25 Nm 

  51. G11284936

    Install the special tool.

    Special Tool(s):  303-1441

  52. CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
    G11284937
  53. G11284936

    Remove the special tool.

    Special Tool(s):  303-1441

  54. G11284935
    • Remove the special tool.

      Special Tool(s):  303-1439

  55. G11284925

    Remove the special tool.

    Special Tool(s):  303-1440

  56. G11284924
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specification: 65 Nm 
  57. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first.
    G11309942

    Install the crankshaft pulley bolt.

  58. NOTE: The graphic shows the step for LH thread only, RH thread will be the opposite.
    G11284943

    Special Tool(s):  303-1438, 303-1437

    Torque Specification: 25 Nm 

  59. G11284944

    Special Tool(s):  303-1438, 303-1437

    Torque Specification: 200 Nm 

  60. CAUTION: Make sure that the socket is turned through 270 degrees not the torque wrench.
    NOTE: The use of a torque multiplier capable of 600Nm will be required.
    G11284944

    Special Tool(s):  303-1438, 303-1437

    Torque Specification:  270°

  61. G11284943

    Remove the special tools.

    Special Tool(s):  303-1438, 303-1437

  62. G11284916
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specification: 65 Nm 
  63. G11299783

    Remove the special tool.

    Special Tool(s):  JLR-303-1304

  64. G11299786

    Torque Specification: 25 Nm 

  65. G11299917

    Torque Specification: 48 Nm 

  66. G11300039
  67. G11299785

    Torque Specification: 48 Nm 

  68. G11286497
  69. Refer to: Engine  (Installation).
  70. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect (General Procedures).

  71. Refer to: Engine Oil Draining and Filling  (General Procedures).
scientia non olet · About LEMON Manuals