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Home >> Jaguar >> 2021 >> F-Pace Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- F-Pace/X761 (Specifications - Removal & Installation)) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2412673) >> Removal And Installation >> Engine Front Cover (G2498225) >> Installation

Engine Front Cover (G2498225): Installation

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
  1. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 1-4 must be completed within 7 minutes of starting to apply the RTV.
    G15617567Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS 

  2. G15617568Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  3. CAUTION: Do not fully tighten the bolts at this stage.
    G15617569Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  4. CAUTION: Continuous forward pressure must be applied on the tool.
    Fig 1: Engine Front Cover Tightening Sequence
    G15617570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque  : 12 Nm 

  5. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G15617571Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque  : 12 Nm 

  6. G15617572Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  7. CAUTION: This step is only required if the front cover is re-used.
    G15617573Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  8. CAUTION: This step is only required if the front cover is re-used.
    G15617574Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal Quantity: 1 . 

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  9. CAUTION: Make sure that the component is correctly located on to the dowel.
    G15617575Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the crankshaft pulley.
    • Install the crankshaft pulley special tool.

      Special Tool(s): JLR-303-1630 

  10. CAUTION: Tighten the bolts in a diagonal sequence.
    • Install and tighten 4 new crankshaft pulley retaining bolts.

      Renew Part: Crankshaft pulley bolts Quantity: 4 . 

      Torque 

      1. Stage 1: 37 Nm 
      2. Stage 2: 90° 
  11. Remove the crankshaft pulley special tool.
    • Install the front left accessory drive belt pulley.

      Torque  : 48 Nm 

    • Install the centre accessory drive belt pulley.

      Torque  : 25 Nm 

  14. Install the accessory drive belt.

    Refer to: ACCESSORY DRIVE BELT (G1998262)

  15. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

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