Oil Pan - RWD (G2043356): Installation
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NOTE:
- Make sure that all traces of the old sealant are removed from the mating faces.
- Apply silicone gasket sealant or equivalent meeting Land Rover specification.
Apply silicone gasket sealant or equivalent meeting Jaguar specification.
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CAUTION: Be prepared to collect escaping fluids.
Install the oil pan.
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CAUTION: Only tighten the bolts finger-tight at this stage.
Install the 2 oil pan retaining bolts.
Install and tighten the 16 retaining bolts in the sequence illustrated.
Torque : 25 Nm
Install the 4 retaining bolts securing the transmission assembly to the oil pan assembly.
Torque : 25 Nm
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- Install the oil pan NVH material.
- Install the 4 retaining clips.
- Install the transmission fluid cooler tubes.
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CAUTION: Inspect the O-ring seal, install a new component if damaged.
Install the oil level gauge.
Torque : 7 Nm
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CAUTION:
- Inspect the front cover and replace if necessary.
- Make sure that the surface of the front cover and the engine is clean and free of foreign material.
- Steps 9-12 must be completed within 7 minutes of starting to apply the RTV.
Apply RTV sealant in the position shown.
Refer to: SPECIFICATIONS .
- Install the engine front cover.
- Use the front cover alignment tool to align the front cover.
Special Tool(s): JLR-303-1672
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CAUTION: Do not fully tighten the bolts at this stage.
Install and finger tighten the 4 bolts.
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CAUTION: Continuous forward pressure must be applied on the tool.
Fully tighten the 4 bolts in the sequence illustrated.
Torque : 12 Nm
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CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
Install and tighten the 8 bolts.
Torque : 12 Nm
Remove the front cover alignment tool.
Special Tool(s): JLR-303-1672
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CAUTION: This step is only required if the front cover is re-used.
- Install the special tool.
Special Tool(s): JLR-303-1628
- Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
- Remove the special tool and the crankshaft front seal.
- Remove and discard the crankshaft front seal.
- Install the special tool.
- CAUTION: This step is only required if the front cover is re-used.
- Install a new crankshaft front seal to the special tool.
Special Tool(s): JLR-303-1628
Renew Part: Crankshaft front oil seal Quantity: 1 .
- Install the special tool and the crankshaft front seal.
- Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
- Remove the special tool.
- Install a new crankshaft front seal to the special tool.
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- Install the 2 drive belt pulleys.
- Install the 2 retaining bolts.
Torque
- M6: 25 Nm
- M10: 47.5 Nm
- Install the 2 dust caps.
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- Install the A/C compressor.
- Install the 3 A/C
retaining bolts.
Torque : 25 Nm
- Install the crankshaft damper.
Refer to: CRANKSHAFT PULLEY (G1997933) .
- Install the front subframe.
Refer to: FRONT SUBFRAME - INGENIUM I4 2.0L PETROL (G2496345) .
- Refill the engine with oil.
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING (G1997675) .
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT (G2623442) .