Catalytic Converter (G1868614): Installation
Using the special tool, install the Heated Oxygen Sensor (HO2S).
Special Tool(s): 310-121
Torque : 48Nm
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CAUTION: The catalytic converter to turbocharger gasket must be installed to the orientation shown in the illustration.
Install a new catalytic converter to turbocharger gasket.
Renew Part: Catalytic converter to turbocharger gasket Quantity: 1 .
- Install the catalytic converter.
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CAUTION:
- Do not use power tools to remove or install the clamp.
- Only tighten the nut finger tight at this stage.
Install a new catalytic converter to turbocharger clamp but do not fully tighten at this stage.
Renew Part: Catalytic converter to turbocharger clamp Quantity: 1 .
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CAUTION: Only tighten the bolts finger tight at this stage.
Install the 2 catalytic converter lower bracket bolts but do not tighten at this stage.
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CAUTION: Only tighten the nuts finger tight at this stage.
Install the 2 catalytic converter upper bracket nuts but do not tighten at this stage.
Tighten the catalytic converter to the turbocharger clamp.
Torque : 11Nm
Tighten the 2 catalytic converter upper bracket nuts.
Torque : 25Nm
Tighten the 2 catalytic converter lower bracket bolts.
Torque : 25Nm
- Connect the electrical connector.
- Secure the wiring harness.
- Install a new gasket.
Renew Part: Diesel Particulate Filter (DPF) to exhaust gasket Quantity: 1 .
- Install and tighten the 2 nuts.
Torque : 40Nm
- Install a new gasket.
- Install the exhaust system.
Refer to: EXHAUST SYSTEM - VEHICLES WITHOUT: DIESEL EXHAUST FLUID
Refer to: EXHAUST SYSTEM - VEHICLES WITH: DIESEL EXHAUST FLUID
- Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL