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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 230 (Exhaust System - INGENIUM I4 2.0L Diesel -- XE/(760)) >> Exhaust System - INGENIUM I4 2.0L Diesel (G1817300) >> Removal And Installation >> Catalytic Converter (G1868614) >> Installation

Catalytic Converter (G1868614): Installation

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  1. G11314610Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, install the Heated Oxygen Sensor (HO2S).

    Special Tool(s): 310-121 

    Torque  : 48Nm 

  2. CAUTION: The catalytic converter to turbocharger gasket must be installed to the orientation shown in the illustration.
    G13898314Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new catalytic converter to turbocharger gasket.

    Renew Part: Catalytic converter to turbocharger gasket Quantity: 1  .

  3. Install the catalytic converter.
  4. CAUTION:
    • Do not use power tools to remove or install the clamp.
    • Only tighten the nut finger tight at this stage.
    G13913247Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new catalytic converter to turbocharger clamp but do not fully tighten at this stage.

    Renew Part: Catalytic converter to turbocharger clamp Quantity: 1  .

  5. CAUTION: Only tighten the bolts finger tight at this stage.
    G13913248Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 catalytic converter lower bracket bolts but do not tighten at this stage.

  6. CAUTION: Only tighten the nuts finger tight at this stage.
    G13913249Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 catalytic converter upper bracket nuts but do not tighten at this stage.

  7. G13989227Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the catalytic converter to the turbocharger clamp.

    Torque  : 11Nm 

  8. G11314613Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 2 catalytic converter upper bracket nuts.

    Torque  : 25Nm 

  9. G13913234Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 2 catalytic converter lower bracket bolts.

    Torque  : 25Nm 

  10. G11314612Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the electrical connector.
    • Secure the wiring harness.
  11. G13913232Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new gasket.

      Renew Part: Diesel Particulate Filter (DPF) to exhaust gasket Quantity: 1  .

    • Install and tighten the 2 nuts.

      Torque  : 40Nm 

  12. Install the exhaust system.

    Refer to: EXHAUST SYSTEM - VEHICLES WITHOUT: DIESEL EXHAUST FLUID 

    Refer to: EXHAUST SYSTEM - VEHICLES WITH: DIESEL EXHAUST FLUID 

  13. Install the engine cover.

    Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL