Transfer Case: Installation: Part(S)

WARNING: This page is about a different car, the 2020 Jaguar XE and 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

STEP	PART NAME	QUANTITY
Step 3	Transfer case connecting sleeve O-ring seal kit	1
Step 4	Transfer case connecting sleeve O-ring seal kit	1
Step 13	Front driveshaft constant velocity joint bolts	4
Step 14	Driveshaft to transfer box bolt	6

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the Noise, Vibration and Harshness (NVH) damper bracket.

Torque : 25Nm
NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the NVH .

Torque : 45Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install a new O-ring seal.

Renew Part: Transfer case connecting sleeve O-ring seal kit Quantity : 1.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install a new O-ring seal.

Renew Part: Transfer case connecting sleeve O-ring seal kit Quantity : 1.
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Apply grease of the correct specification to the input shaft.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the transfer case.
CAUTION: Make sure the transfer case bolts are installed in the correct orientation.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the transfer case retaining bolts.

Torque : 43Nm
NOTE: Do not fully tighten at this stage.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the transfer case cross member.
NOTE: Do not fully tighten at this stage.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the transfer case to cross member retaining bolt.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Fully tighten the transfer case cross member retaining bolts.

Torque : 60Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Fully tighten the transfer case to cross member retaining bolt.

Torque : 110Nm
CAUTION: Do not use excessive force to install the component.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the wiring harness.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the wiring harness bracket.

Torque : 10Nm
CAUTION:
- Make sure the driveshaft is installed in accordance to the marking made prior to removal.
- Make sure that new bolts are installed.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the front driveshaft.

Renew Part: Front driveshaft constant velocity joint bolts Quantity : 4.

Torque

Stage 1: 40Nm

Stage 2: 90°
CAUTION:
- Make sure that new bolts are installed.
- Make sure the driveshaft is installed in accordance to the marking made prior to removal.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Cut the cable ties.
- Make sure that you re-align the driveshaft to the transmission flange using the alignment mark.
- Install the 3 washers.
- Install and tighten the 6 new transmission flange bolts.
  Renew Part: Driveshaft to transfer box bolt Quantity : 6.
  
  Torque : 73Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the heatshield.
- Install the 2 clips.
- Install and tighten the 4 bolts.
  Torque : 9Nm
Install the exhaust system.
Refer to: EXHAUST SYSTEM - VEHICLES WITHOUT: DIESEL EXHAUST FLUID

Refer to: EXHAUST SYSTEM - VEHICLES WITH: DIESEL EXHAUST FLUID

Refer to: EXHAUST SYSTEM (V6 S/C 3.0L Petrol).

Refer to: EXHAUST SYSTEM (INGENIUM I4 2.0L Petrol).

Refer to: EXHAUST SYSTEM CENTER SECTION
Fill the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING
Connect the battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT