Low Pressure Turbocharger - INGENIUM I4 2.0L Diesel - High Power (G1914799): Installation

The following step(s) applies to: 

All vehicles 

1. • Install the LP  turbocharger.
   • Install a new gasket.

     Renew Part: Turbocharger to exhaust manifold gasket  Quantity: 1. 

   • Torque  : 27Nm 
2. • Install the low pressure turbocharger oil return pipe.
   • Install new O-ring seals.

     Renew Part: Upper oil return pipe O-ring seal  Quantity: 1. 

     Renew Part: Lower oil return pipe O-ring seal(s)  Quantity: 2. 

   • Torque 

     Oil return pipe to turbocharger: 11Nm 

     Oil return pipe mounting bracket: 10Nm 

3. • Install the turbocharger lower heatshield.

     Torque  : 9Nm 

4. CAUTION:

   • If the original exhaust manifold temperature sensor is to be installed, apply anti-seize compound meeting specification ESE-M12A4-A to the thread of the sensor.
   • Make sure the anti-seize compound does not contact the tip of the sensor.
   • Reposition the exhaust manifold temperature sensor into the correct location.
   • Install and tighten the exhaust manifold temperature sensor.

     Torque  : 44Nm 

   • Reposition the exhaust gas pressure sensor pipe into the correct location.
   • Install and tighten the exhaust gas pressure sensor.

   Torque  : 35Nm 

5. • Install the turbocharger oil feed pipe.
   • Install new banjo bolt washers.

     Renew Part: Turbocharger oil feed pipe banjo bolt washers  Quantity: 2. 

   • Install and tighten the banjo bolt.

   Torque  : 18Nm 

6. • Install the turbocharger upper heatshield.

   Torque  : 9Nm 

   The following step(s) applies to: 

   Vehicles with diesel particulate filter (DPF) 

7. Install the catalytic converter and DPF assembly.

   Refer to: CATALYTIC CONVERTER AND DIESEL PARTICULATE FILTER ASSEMBLY

   The following step(s) applies to: 

   Vehicles without diesel particulate filter (DPF) 

8. Install the catalytic converter assembly.

   Refer to: CATALYTIC CONVERTER

   The following step(s) applies to: 

   All vehicles 

9. Install the coolant hoses.
10. Connect the vacuum pipes.
11. Install the EGR  cooler.

    Refer to: LOW PRESSURE EXHAUST GAS RECIRCULATION COOLER

12. Install the charge air cooler intake pipe.

    Refer to: CHARGE AIR COOLER INTAKE PIPE - INGENIUM I4 2.0L DIESEL - HIGH POWER

13. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

14. If a new turbocharger is installed, the powertrain air path learn process must be done with the use of the Jaguar Land Rover (JLR) approved diagnostic equipment.

    General Equipment: Jaguar Land Rover approved diagnostic equipment