LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 208 (Engine - INGENIUM I4 2.0L Diesel -- XE/(760) (1 Of2)) >> Engine - INGENIUM I4 2.0L Diesel (G1817138) >> Removal And Installation >> Exhaust Manifold - INGENIUM I4 2.0L Diesel - Mid, Low Power (G1817151) >> Removal

Exhaust Manifold - INGENIUM I4 2.0L Diesel - Mid, Low Power (G1817151): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Observe due care when working near a hot exhaust system.
NOTE:
  1. This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  2. This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: 

All vehicles

  1. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING

  2. Disconnect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  3. Remove the turbocharger.

    Refer to: TURBOCHARGER - INGENIUM I4 2.0L DIESEL - MID, LOW POWER

    The following step(s) applies to: 

    Vehicles with diesel particulate filter (DPF)

  4. Remove the catalytic converter and Diesel Particulate Filter (DPF) assembly.

    Refer to: CATALYTIC CONVERTER AND DIESEL PARTICULATE FILTER ASSEMBLY

    The following step(s) applies to: 

    Vehicles without diesel particulate filter (DPF)

  5. Remove the catalytic converter assembly.

    Refer to: CATALYTIC CONVERTER

    The following step(s) applies to: 

    All vehicles

  6. G11309063Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the heatshields.

  7. G13997652Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Release the Exhaust Gas Recirculation (EGR) pipe.
    2. Remove and discard the gasket.
  8. G13901020Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool to remove the exhaust manifold bolts.

    Install the Special Tool(s): JLR-303-1652 

  9. G11309065Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Remove the exhaust manifold.
    2. Remove and discard the gasket.

      Remove the Special Tool(s): JLR-303-1652