Oil Pan - AWD (G1895988): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

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Torque : 11Nm
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
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Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the oil pan within 7 minutes.
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
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Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and tighten the bolts within 7 minutes.
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CAUTION: Install the component in the sequence shown.

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CAUTION:
- Install the bolts in the positions noted on removal.
- Only tighten the bolts finger tight at this stage.
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NOTE: Tighten the bolts in the indicated sequence.

Fig 1: Oil Pan Extension Bolts Tightening Sequence
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Torque : 25Nm
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Torque : 12Nm
CAUTION: Make sure that the mating faces are clean and free of foreign material.

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Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the lower timing cover within 7 minutes.
CAUTION: Make sure that the mating faces are clean and free of foreign material.

NOTE: Install a new lower timing cover.

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Install the bolts, but do not tighten fully at this stage.

Special Tool(s) : 303-1433

Renew Part: Lower timing cover Quantity: 1.
NOTE:
- Tighten the bolts in the indicated sequence.
- Special tools shown removed for clarity.
Fig 2: Lower Timing Cover Bolts Tightening Sequence
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Torque : 12Nm
NOTE: Special tools shown removed for clarity.

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Torque : 12Nm
Remove the special tools.
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Torque : 10Nm
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Torque : 115Nm
NOTE: Lubricate the high-pressure fuel pump buckets with clean engine oil.

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CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.

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Torque : 11Nm
CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.

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Torque : 11Nm
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CAUTION:
- Install new high-pressure fuel supply lines.
- Lubricate only the union threads with clean engine oil.
- Only tighten the bolts and unions finger tight at this stage.
NOTE: Remove and discard the blanking caps.

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Renew Part: Fuel rail supply pipe(s) Quantity: 1.
NOTE: Tighten the bolts in the indicated sequence.

Fig 3: High Pressure Fuel Pipe Bolts Tightening Sequence
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Torque
1. Unions (1): 21Nm
2. M6 bolt (2): 11Nm
3. M8 bolt (3): 25Nm
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Torque : 21Nm
CAUTION: Only tighten the bolts and unions finger tight at this stage.

NOTE: Remove and discard the blanking caps.

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Torque : 12Nm
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Torque : 21Nm
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Torque
1. M10 bolt: 29Nm
2. M6 bolt: 11Nm
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Torque : 48Nm
NOTE: Some components shown removed for clarity.

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NOTE:
- Install the nut and unions finger tight before final tightening.
- Remove and discard the blanking caps.
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Torque
1. Unions: 21Nm
2. M5 nut: 6Nm
CAUTION: This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.

NOTE: Remove and discard the blanking caps.

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Torque
1. Unions: 21Nm
2. M6: 8Nm
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Torque : 21Nm
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Torque : 25Nm
NOTE: Lubricate the seal with clean engine oil.

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Torque : 12Nm
CAUTION: Install all the bolts finger tight before final tightening.

NOTE: Tighten the bolts in the indicated sequence.

Fig 4: Generator Bolts Tightening Sequence
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Torque : 48Nm
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Torque : 12Nm
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CAUTION: Inspect the seal, install a new component if damaged.

NOTE: Some components shown removed for clarity.

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Torque : 25Nm
CAUTION:
- Install all the bolts finger tight before final tightening.
- The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
- Tighten the bolts in the sequence shown.
NOTE:
- Make sure that the crankshaft is not rotated.
- Make sure the crankshaft and flexplate mating faces are clean before installation.
Fig 5: Flexplate Tightening Sequence
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Install the special tool.

Special Tool(s) : JLR-303-1304

Renew Part: Flywheel bolts Quantity: 1.

Torque
1. Stage 1:45Nm
2. Stage 2: 90°
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- Apply RTV sealant to the crankshaft pulley keyway.
- Make sure that the RTV sealant is applied in a 2mm diameter bead.
- Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
CAUTION: Install a new friction washer before installing the crankshaft pulley.

NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.

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Renew Part: Crankshaft pulley friction washer Quantity: 1.
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Install the special tool.

Special Tool(s) : 303-1440
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Install the special tool.

Special Tool(s) : 303-1439

Torque : 25Nm
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Install the special tool.

Special Tool(s) : 303-1441
CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.

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Remove the special tool.

Special Tool(s) : 303-1441
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- Remove the special tool.
  Special Tool(s) : 303-1439
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Remove the special tool.

Special Tool(s) : 303-1440
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- Apply loctite 270 to the thread of the bolts.
- Torque : 65Nm
WARNING: Make sure that a new bolt is installed.

CAUTION: Tighten the component finger tight first.

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Install the crankshaft pulley bolt.

Renew Part: Crankshaft pulley bolt Quantity: 1.
NOTE: The graphic shows the step for LH thread only, RH thread will be the opposite.

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Special Tool(s) : 303-1438, 303-1437

Torque : 25Nm
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Special Tool(s) : 303-1438, 303-1437

Torque : 200Nm
CAUTION: Make sure that the socket is turned through 270 degrees not the torque wrench.

NOTE: The use of a torque multiplier capable of 600Nm will be required.

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Special Tool(s) : 303-1438, 303-1437

Torque : 270°
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Remove the special tools.

Special Tool(s) : 303-1438, 303-1437
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- Apply loctite 270 to the thread of the bolts.
- Torque : 65Nm
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Remove the special tool.

Special Tool(s) : JLR-303-1304
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Torque : 25Nm
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Torque : 48Nm
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Refer to: ENGINE - RWD
Refer to: DIFFERENTIAL DRAINING AND FILLING
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING