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Removal And Installation: Installation

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  1. NOTE: This step is only required if previously removed.
    G11286736
  2. CAUTION: A new O-ring seal is to be installed.
    G11286735
  3. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11286739
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G or Loctite 5900) to the areas shown, and tighten the bolts within 7 minutes.
  4. NOTE: Tighten the bolts in the indicated sequence.
    G11286740

    Torque Specifications: 25 Nm 

  5. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    G11285177
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G or Loctite 5900) to the areas shown, and tighten the bolts within 7 minutes.
  6. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install a new lower timing cover.
    G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  7. NOTE: Tighten the bolts in the indicated sequence.
    G11285179
    • Torque Specifications: 

      M8 20 Nm 

      M6 12 Nm 

  8. Remove the special tools.
  9. G11285180

    Torque Specifications: 12 Nm 

  10. G11284855

    Torque Specifications: 10 Nm 

  11. G11285182
    • Special Tool(s):  303-1442
    • Special Tool(s):  303-1443
  12. Remove the special tool.
  13. NOTE: Tighten the bolts in the indicated sequence.
    G11285183

    Torque Specifications: 11 Nm 

  14. G11285184

    Torque Specifications:  11 Nm

  15. G11285164
    • Torque Specifications: 11 Nm 
  16. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285186
  17. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285187
    • Torque Specifications: 11 Nm 
  18. G11285187

    Loosen the Torx screws half a turn each.

  19. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285189
  20. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285190
    • Torque Specifications: 11 Nm 
  21. G11285190

    Loosen the Torx screws half a turn each.

  22. G11285192
  23. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285187
    • Torque Specifications: 11 Nm 
  24. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285190
    • Torque Specifications: 11 Nm 
  25. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Install the bolt and unions fully finger tight before final tightening.
    G11285195
  26. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11285196
  27. Fig 1: Fuel Lines Tightenig Sequence
    G11285197Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  28. G11285198
    • Torque Specifications: 21 Nm 
  29. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11285199
    • Torque Specifications: 

      Unions 21 Nm 

      M6 11 Nm 

  30. G11285199
    • Torque Specifications: 21 Nm 
  31. G11285201

    Torque Specifications: 

    M10 29 Nm 

    M6 11 Nm 

  32. G11285155
  33. G11284999

    Torque Specifications: 25 Nm 

  34. G11286716

    Torque Specifications: 

    Unions 21 Nm 

    M6 8 Nm 

  35. G11286769

    Torque Specifications: 21 Nm 

  36. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
    G11286770
  37. G11286715
  38. G11286711
  39. G11285149

    Torque Specifications: 40 Nm 

  40. G11285148

    Torque Specifications: 25 Nm 

  41. G11285147

    Torque Specifications:  12 Nm

  42. CAUTION: Install all the bolts finger tight before final tightening.
    G11285145

    Torque Specifications: 25 Nm 

  43. G11285144
  44. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    G11285143

    Torque Specifications: 48 Nm 

  45. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Install the bolts in the noted position.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    • Tighten the retaining bolts working diagonally.
    G11285085

    Torque Specifications: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  46. G11285163

    Torque Specifications: 48 Nm 

  47. G11285162
  48. Refer to: CRANKSHAFT PULLEY (G1851000) .
  49. NOTE: This step is only required if previously removed.
    G11284201

    Install a new O-ring seal.

  50. G11286783

    Torque Specifications: 115 Nm 

  51. CAUTION: A new O-ring seal is to be installed.
    G11284254

    Torque Specifications: 25 Nm 

  52. Refer to: INSTALLATION .
  53. Refer to: Differential Draining and Filling .
  54. Refer to: ENGINE OIL VACUUM DRAINING AND FILLING (G1779628) .
  55. Refer to: BATTERY DISCONNECT AND CONNECT .
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