Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder: Installation

Install gasket to pedal housing assembly.

Fig 1: Installing Gasket To Pedal Housing

CAUTION: Make sure no pipes or cables become trapped when fitting the pedal housing assembly.

Install pedal housing to vehicle.
- Install nuts and bolts.
- Tighten bolts to 15-20 Nm.
- Tighten nuts to 15-20 Nm.
  
  Fig 2: Installing Pedal Housing To Vehicle
Position cloth underneath master cylinder to collect brake fluid spillage.
Install brake tubes to master cylinder.
- Remove plugs.
- Connect brake tubes and tighten unions to specification. Refer to TORQUE SPECIFICATIONS .
- Remove cloth from underneath master cylinder.
  
  Fig 3: Installing Brake Tubes To Master Cylinder
Connect low-level warning connector to master cylinder.

Fig 4: Connecting Low-Level Warning Connector To Master Cylinder
Connect vacuum pipe elbow to brake booster.
1. Install new seal.
2. Connect pipe.
  
  Fig 5: Connecting Vacuum Pipe Elbow To Brake Booster
Install plenum cover. Refer to COWL PANEL GRILLE .
Install windshield wiper arm and blade assembly.
Connect stop lamp switch connector.
- Connect electrical connector.
- Reposition carpet.
  
  Fig 6: Connecting Stop Lamp Switch Connector
Reconnect battery ground cable (IMPORTANT, see BATTERY CONNECT for further information).
Bleed brake system. Refer to BLEEDING BRAKE SYSTEM .
Remove paint-work protection covers and close engine compartment.