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Home >> Jaguar >> 2000 >> XK8 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal And Installation >> Brake Master Cylinder >> Installation

Brake Master Cylinder: Installation

  1. Install seals into master cylinder.
    • Remove plugs.
    • Lubricate seals with clean brake fluid.
    • Install seals.
      Fig 1: Installing Seals Into Master Cylinder
      G03142975
  2. Install fluid reservoir to master cylinder.
    • Remove plugs from reservoir
    • Install reservoir, making sure reservoir is fully seated.
    • Install locating pin.
      Fig 2: Installing Fluid Reservoir/Locating Pin To Master Cylinder
      G03142976
  3. Install master cylinder to brake booster.
    • Install seal.
    • Install master cylinder, make sure master cylinder rod locates brake booster rod.
      Fig 3: Installing Master Cylinder To Brake Booster
      G03142977
  4. Install and tighten nuts to 21-29 Nm.
    Fig 4: Installing Nuts Securing Master Cylinder To Brake Booster
    G03142978
  5. Install pedal housing, brake booster and master cylinder assembly. Refer to BRAKE PEDAL AND BRACKET, BRAKE BOOSTER AND BRAKE MASTER CYLINDER .
  6. Install plenum cover. Refer to COWL PANEL GRILLE .
  7. Install windshield wiper arm and blade assembly.
  8. Connect battery ground cable (IMPORTANT, see BATTERY CONNECT for further information).
  9. Bleed brake system. Refer to BLEEDING BRAKE SYSTEM .
  10. Remove paint-work protection covers and close engine compartment.
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