Disassembly and Assembly: Assembly
- Install valve lifter.
- Install it in the original position.
- Install camshaft (EXH).
- Install VVEL ladder assembly as per the following:
- Apply a continuous bead of liquid gasket with tube presser (commercial service tool) to the cylinder head as shown in the figure, below.
A
: Bank 1
B
: Bank 2
c
: 3.4 - 4.4 mm (0.134 - 0.173 in)
: Engine front
Use Genuine RTV Silicone Sealant or an equivalent. Refer to Recommended Chemical Products and Sealants .
- Tighten mounting bolts in the following step, in numerical order as shown, below.
A
: Bank 2
B
: Bank 1
: Engine front
CAUTION: Do not reuse washers.
- Apply a continuous bead of liquid gasket with tube presser (commercial service tool) to the cylinder head as shown in the figure, below.
- Install camshaft sprockets and timing chains. Refer to Exploded View .
- Install actuator bracket (rear) as per the following:
- Refer to the figure to replace new dowel pins (2), if removed.
1
: Actuator bracket
3
: VVEL ladder assembly
a
: 4.0 - 6.0 mm (0.157 - 0.236 in)
- Apply a continuous bead of liquid gasket with tube presser (commercial service tool) to the actuator bracket (rear) as shown in the figure, below.
A
: Bank 2
B
: Bank 1
c
: 3.4 - 4.4 mm (0.134 - 0.173 in)
: Engine front
Use Genuine RTV Silicone Sealant or an equivalent. Refer to Recommended Chemical Products and Sealants .
CAUTION: Never apply gasket to the oil passage. - Tighten mounting bolts in the following steps, in numerical order as shown, below.
Courtesy of NISSAN NORTH AMERICA, INC.
A
: Bank 2
B
: Bank 1
: Engine front
- Refer to the figure to replace new dowel pins (2), if removed.
- Install new VVEL actuator sub assembly as per the following:CAUTION: Regarding replacement, because VVEL actuator sub assembly and VVEL control shaft position sensor are controlled on a one-on-one basis, replace them as a set.NOTE:CAUTION:
- Move control shaft to the position of small lift stopper.
- The position where a part of the stopper of control shaft contacts VVEL ladder bracket.
1
: VVEL ladder assembly (bank 2)
2
: VVEL ladder assembly (bank 1)
A
: Stopper of control shaft
: Small lift side
CAUTION: Be careful not to damage the stopper surface. - Hold two flat areas of control shaft with a wrench, and rotate the control shaft (10 degrees from the stopper) to the large lift side. (This is for aligning the bolt hole of control shaft and the hole of VVEL actuator arm.)
1
: VVEL actuator sub assembly (bank 2)
A
: Control shaft
B
: View B
C
: Holding jig
d
: 10 degrees
: Large lift side
NOTE: The figure shows an example of bank 2. - Apply a continuous bead of liquid gasket with tube presser (commercial service tool) to the VVEL actuator sub assembly as shown in the figure, below.
1
: VVEL actuator sub assembly (bank 2)
2
: VVEL actuator sub assembly (bank 1)
a
: 4.0 - 5.6 mm (0.157 - 0.220 in)
b
: 3.4 - 4.4 mm (0.134 - 0.173 in)
Use Genuine RTV Silicone Sealant or an equivalent. Refer to Recommended Chemical Products and Sealants .
CAUTION: Never apply gasket to the oil passage. - Install new VVEL Actuator Sub Assembly.
- Tighten mounting bolts in the following step, in numerical order as shown, below.
A
: Bank 1
B
: Bank 2
CAUTION:- When installing, be careful with VVEL actuator sub assembly (bank 1) mounting bolt No. 4 because its length is different.
- Be sure to check that the VVEL actuator sub assembly is in contact with the cylinder head before tightening the mounting bolts.
- Remove holding jig.
- Check that VVEL actuator arm bolt hole is aligned with control shaft tapped hole. If it is not aligned, turn control shaft for alignment.CAUTION: Never give an impact to the magnet part. (A)
- Fix two flat areas (C) of control shaft with a wrench to tighten mounting bolts of control shaft.
A
: Bank 2
B
: Bank 1
: Engine front
CAUTION:- During the operation, never allow a wrench to interfere with other parts.
- Fix control shaft to prevent the interference of the stopper surface.
- Move control shaft to the position of small lift stopper.
- Install new VVEL control shaft position sensor as per the following:CAUTION: Regarding replacement, because VVEL actuator sub assembly and VVEL control shaft position sensor are controlled on a one-on-one basis, replace them as a set.
- Apply engine oil to O-ring or contact surface of O-ring.
- Align matching marks (B) of VVEL control shaft position sensor and upper housing.
- Face connector toward matching mark (A).
- Temporarily tighten bolt.
- Adjust VVEL control shaft position sensor after setting the engine assembly in the vehicle. Refer to Description
.CAUTION: Be sure to adjust VVEL control shaft position sensor.
- After adjusting VVEL control shaft position sensor, tighten bolts to the specified torque.
- Install actuator cover.
- Inspect the valve clearance. Refer to Inspection .
- Install in the reverse order of removal.