Diagnosis Procedure
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
- Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
- The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
- Be sure to wear insulating protective equipment before beginning work on the high voltage system.
- Never allow workers other than the responsible person to touch the vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
- Refer to HIGH VOLTAGE PRECAUTIONS .
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Information. A malfunction may occur if this is not observed.
- CHECK INTAKE GRILLE OF REAR PARCEL SHELF FINISHER
Check whether there is blocking in the intake grille of rear parcel shelf finisher. Refer to EXPLODED VIEW WITH TORQUE SPECIFICATIONS .
Is there blocking in the intake grill?
YES
Remove foreign matter.
NO
GO TO STEP 2 .
- CHECK INTAKE DUCT
Check whether there is blocking the foreign matter in the intake ducts and state of the installation of all the intake ducts. Refer to EXPLODED VIEW WITH TORQUE SPECIFICATIONS .
Is the installation normal?
YES
GO TO STEP 3 .
NO
Repair or replace error-detected parts.
- CHECK BATTERY COOLING FAN POWER SUPPLY - 1
- Turn ignition switch OFF.
- Disconnect battery cooling fan harness connector.
- Turn ignition switch ON.
- Check the voltage between battery cooling fan harness connector terminals as follows.
Battery cooling fan Voltage Connector + - Terminal T11 1 4 Battery voltage
Is the inspection result normal?
YES
GO TO STEP 9 .
NO
GO TO STEP 4 .
- CHECK BATTERY COOLING FAN POWER SUPPLY - 2
Check the voltage between battery cooling fan harness connector and ground.
+ - Voltage Battery cooling fan Connector Terminal T11 1 Ground Battery voltage Is the inspection result normal?
YES
GO TO STEP 5 .
NO
GO TO STEP 6 .
- CHECK BATTERY COOLING FAN GROUND CIRCUIT
Check the continuity between battery cooling fan harness connector and ground.
+ - Continuity Battery cooling fan Connector Terminal T11 4 Ground Existed Is the inspection result normal?
YES
Perform INTERMITTENT INCIDENT .
NO
Repair or replace error-detected parts.
- CHECK BATTERY COOLING FAN RELAY POWER SUPPLY
- Turn ignition switch OFF.
- Remove battery cooling fan relay.
- Turn ignition switch ON.
- Check the continuity between battery cooling fan relay harness connector and ground.
+ - Voltage Battery cooling fan relay Connector Terminal T36 1 Ground Battery voltage 5
Is the inspection result normal?
YES
GO TO STEP 7 .
NO
Repair or replace error-detected parts.
- PRECONDITIONINGWARNING:
Follow the instructions below before starting the procedure.
- Disconnect high voltage circuit. Refer to HOW TO DISCONNECT HIGH VOLTAGE .
- Check voltage in high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT .
GO TO STEP 8 .
- CHECK BATTERY COOLING FAN RELAY CONTROL SIGNAL CIRCUIT
- Turn ignition switch OFF.
- Disconnect Li-ion battery harness connector.
- Check the continuity between Li-ion battery harness connector and battery cooling fan relay harness connector.
+ - Continuity Li-ion battery Battery cooling fan relay Connector Terminal Connector Terminal T28 17 T36 2 Existed - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES
Check battery cooling fan relay.
NO
Repair or replace error-detected parts.
- PRECONDITIONINGWARNING:
Follow the instructions below before starting the procedure.
- Disconnect high voltage circuit. Refer to HOW TO DISCONNECT HIGH VOLTAGE .
- Check voltage in high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT .
GO TO STEP 10 .
- CHECK BATTERY COOLING FAN CONTROL SIGNAL CIRCUIT
- Turn ignition switch OFF.
- Disconnect Li-ion battery harness connector.
- Check the continuity between Li-ion battery harness connector and battery cooling fan harness connector.
+ - Continuity Li-ion battery Battery cooling fan Connector Terminal Connector Terminal T28 1 T11 2 Existed 13 3 - Also check harness for short to ground and short to power.
Is the inspection result normal?
YES
Perform INTERMITTENT INCIDENT .
NO
Repair or replace error-detected parts.