Removal and Installation

WARNING: This page is about a different variant/trim than selected.

NOTE:

Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Information

Mark all wiring and hoses to avoid misconnection.
For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. And then turn off the ignition switch after engine stops.

Remove the engine cover.
(Refer to Engine And Transaxle Assembly - "ENGINE COVER ")
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "AIR CLEANER ")
Remove the battery and battery tray.
(Refer to Engine Electrical System - "REMOVAL , and BATTERY TRAY ")
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - "ENGINE ROOM UNDER COVER ")
Drain the engine coolant.
(Refer to Cooling System - "COOLANT ")
Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.
(Refer to Heating, Ventilation Air conditioning - Compressor - "REPAIR PROCEDURES , and GENERAL SAFETY INFORMATION & CAUTION ")
Disconnect the fuse box wiring cables (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the radiator upper hose (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the fuel hose (A) and the purge control solenoid valve (PCSV) hose (B).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the heater hoses (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the transaxle ground cable (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the engine ground cable (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the radiator lower hose (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the brake booster vacuum hose (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the ATF cooler hoses (A).

Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the wiring connectors and harness clamps and remove the connector brackets around the engine and transaxle assembly.

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA

[AT]

Courtesy of HYUNDAI MOTOR AMERICA

[MT]

Courtesy of HYUNDAI MOTOR AMERICA
Remove the front muffler.
(Refer to Intake And Exhaust System - "MUFFLER ")
Remove the steering U-joint mounting bolts.
(Refer to Steering System - "Steering Column and Shaft - MDPS COLUMN & HOUSING ")
Remove the roll rod bracket (A).
Tightening torque

Bolts (B):

107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

Bolt (C):

49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod mounting support bracket (A).
Tightening torque:

49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the sub frame.
(Refer to Suspension system - "SUB FRAME ")
Support the engine and transaxle assembly with a floor jack.

Courtesy of HYUNDAI MOTOR AMERICA
Remove the engine mounting support bracket (A).
Tightening torque

88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the service cover (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle mounting bolts (A).
Tightening torque:

107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the engine and transaxle assembly by lifting vehicle.

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- Before removing the engine and transaxle assembly, make sure hoses and wire connectors are disconnected.
- When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
Install in the reverse order of removal.
NOTE:
- Refill a radiator and a reservoir tank with engine coolant.
  (Refer to Cooling System - "COOLANT ")
- Check the engine oil level.
  If necessary, refill engine with engine oil.
- Check the transaxle oil level.
  If necessary, refill a transaxle with fluid.
- Charging the refrigerant gas.
- Inspect for fuel leakage.