Removal and Installation

Disconnect the negative battery terminal.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "ENGINE COVER ")
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")
Drain the coolant.
(Refer to Cooling System - "COOLANT ")
Disconnect the engine ground cable (A).
Tightening torque:

10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)

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Install the jack to the edge of oil pan.

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NOTE:
- Insert the rubber block between jack and oil pan.
Remove the engine mounting support bracket (A).
Tightening torque:

Nut (B): 88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

Bolt, Nuts (C): 58.8 - 73.6 N.m (6.0 - 7.5 kgf.m, 43.4 - 54.2 lb-ft)

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Disconnect the turbo charger outlet hose (A).

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Remove the warm up catalytic converter (WCC) upper stay bracket (A).
Tightening torque:

39.2 - 44.1 N.m (4.0 - 4.5 kgf.m, 28.9 - 32.5 lb-ft)

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NOTE:
- When installing, temporarily tighten the nut in picture order.
  
  Fig 1: Warm Up Catalytic Converter Upper Stay Bracket Nuts Tightening Sequence
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Remove the front muffler.
(Refer to Intake and Exhaust Manifold - "FRONT MUFFLER ")
Remove the warm up catalytic converter (WCC) lower stay bracket (A).
Tightening torque:

49.1 - 54.0 N.m (5.0 - 5.5 kgf.m, 36.2 - 39.8 lb-ft)

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NOTE:
- When installing, temporarily tighten the nut in picture order.
  
  Fig 2: Warm Up Catalytic Converter Lower Stay Bracket Nuts Tightening Sequence
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Remove the warm up catalytic converter (WCC) (A).
Tightening torque:

35.3 - 41.2 N.m (3.6 - 4.2 kgf.m, 26.0 - 30.4 lb-ft)

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NOTE:
- When installing, replace with a new gasket.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "AIR CLEANER ")
Remove the battery and battery tray.
(Refer to Engine Electrical System - "BATTERY ")
Disconnect the turbo charger intake hose B (A).

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Remove the breather hose and pipe (A).

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Remove the turbo charger inlet pipe (A).

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Disconnect the intercooler inlet hose (A).
Tightening torque:

Clamp bolt: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

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NOTE:
- Insert the hose until it reaches the end of stopper.
- When installing the intercooler inlet hose, Match the alignment marks.
Remove the intercooler hose & pipe (A).
Tightening torque:

Mounting bolt: 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

Clamp bolt: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

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NOTE:
- Insert the hose until it reaches the end of stopper.
- When installing the intercooler inlet hose, Match the alignment marks.
Disconnect the turbo charger outlet hose (A), and then remove the water pipe (B).
Tightening torque:

Bracket bolts: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Eye bolt: 34.3 - 39.2 N.m (3.5 - 4.0 kgf.m, 25.3 - 28.9 lb-ft)

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NOTE:
- When installing, replace with a new eye bolt gasket.
- When installing, provisionally tighten the bracket bolts and eyebolt and then tighten the eyebolt with specified torque.
Remove the turbo charger inlet hose & pipe (A).
Tightening torque:

Eye bolt: 34.3 - 39.2 N.m (3.5 - 4.0 kgf.m, 25.3 - 28.9 lb-ft)

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NOTE:
- When installing, replace with a new eye bolt gasket.
Remove the turbo charger heat protect (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

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Remove the turbo charger oil drain pipe (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

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NOTE:
- When installing, replace with a new gasket.
Remove the turbo charger oil feed pipe (A).
Tightening torque:

Oil feed eye bolt: 16.7 - 21.6 N.m (1.7 - 2.2 kgf.m, 12.3 - 15.9 lb-ft)

Oil feed pipe: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Oil feed pipe bracket bolt: 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

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NOTE:
- When installing, replace with a new gasket.
Remove the turbo charger heat protector (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

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Remove the exhaust manifold & turbo charger (A).
Tightening torque:

49.1 - 54.0 N.m (5.0 - 5.5 kgf.m, 36.2 - 39.8 lb-ft)

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NOTE:
- When installing the exhaust manifold tighten the nuts with specified torque in the sequence shown.
  
  Fig 3: Exhaust Manifold Nuts Tightening Sequence
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Remove the exhaust manifold & turbo charger gasket (A).

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NOTE:
- When installing, replace with a new gasket.
Remove the C-ring, and then remove the electric WGT control actuator (A) after loosening the mounting bolts.

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Install in the reverse order of removal.
NOTE:
- Adjust the EWGA.
  (Refer to Engine Control/Fuel System - "ELECTRIC WGT CONTROL ACTUATOR ")