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Section 6 (Engine Mechanical System - General Information - 2.0L (Except HEV)): Specifications: Notes

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ENGINE MECHANICAL SYSTEM SPECIFICATIONS

Description Specifications Limit
General 
Type In-line, DOHC  
Number of cylinders 4  
Bore 86 mm (3.385 in.)  
Stroke 86 mm (3.385 in.)  
Total displacement 1998 cc (121.92cu.in)  
Compression ratio 9.5 ± 0.3: 1  
Firing order 1-3-4-2  
Valve timing 
Intake valve Opens (ATDC/BTDC) ATDC 7° ~ BTDC 38°  
Closes (ABDC) ABDC 67° ~ 22°  
Exhaust valve Opens (BBDC) BBDC 44° ~ 4°  
Closes (BTDC) ATDC 0° ~ 40°  
Valve clearance [Engine coolant temperature: 20°C (68°F)] 
Intake valve 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.)  
Exhaust valve 0.32 ~ 0.38 mm (0.0126 ~ 0.0150 in.)  
Camshaft 
Cam height Intake 44.2 mm (1.7401 in.)  
Exhaust 45.0 mm (1.7716 in.)  
Journal outer diameter Intake No. 1: 31.964 ~ 31.978 mm (1.2584 ~ 1.2589 in) No. 2, 3, 4, 5: 23.954 ~ 23.97 mm (0.9431 ~ 0.9437 in)  
Exhaust No. 1: 35.984 ~ 36.0 mm (1.4155 ~ 1.4173 in.) No. 2, 3, 4, 5: 23.954 ~ 23.97 mm (0.9430 ~ 0.9437 in.)  
Bearing oil clearance Intake No. 1: 0 ~ 0.032 mm (0 ~ 0.0013 in.) No. 2, 3, 4, 5: 0.037 ~ 0.069 mm (0.0015 ~ 0.0027 in.) No. 1: 0.090 mm (0.00354 in.) No. 2, 3, 4, 5: 0.120 mm (0.00472 in.)
Exhaust No. 1: 0.004 ~ 0.036 mm (0.00020 ~ 0.00140 in) No. 2, 3, 4, 5: 0.041 ~ 0.073 mm (0.0016 ~ 0.0029 in.)
End play 0.04 ~ 0.16 mm (0.0016 ~ 0.0063 in.) 0.20 mm (0.0078 in.)
Valve 
Valve length Intake 113.18 mm (4.4559 in.) 112.93 mm (4.4461in)
Exhaust 105.79 mm (4.1650 in) 105.59 mm (4.1571 in)
Stem outer diameter Intake 5.465 ~ 5.480 mm (0.21516 ~ 0.21575 in.)  
Exhaust 5.458 ~ 5.470 mm (0.21488 ~ 0.21535 in.)  
Face angle 45.25° ~ 45.75°  
Thickness of valve head (margin) Intake 1.56 ~ 1.86 mm (0.06 ~ 0.07 in)  
Exhaust 1.89 ~ 2.19 mm (0.07 ~ 0.08 in)  
Valve stem to valve guide clearance Intake 0.020 ~ 0.047 mm (0.00078 ~ 0.00185 in.) 0.070 mm (0.00275 in.)
Exhaust 0.030 ~ 0.054 mm (0.00118 ~ 0.00212 in.) 0.090 mm (0.00354 in.)
MLA outer diameter 31.964 ~ 31.980 mm (1.2584 ~ 1.2590 in.)  
Tappet bore inner diameter 32.000 ~ 32.025 mm (1.2598 ~ 1.2608 in.)  
MLA to tappet bore clearance 0.020 ~ 0.061 mm (0.00078 ~ 0.00240 in.) 0.070 mm (0.00275 in.)
Valve guide 
Length Intake 43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in.)  
Exhaust 43.8 ~ 44.2 mm (1.7244 ~ 1.7401 in.)  
Inner diameter Intake 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)  
Exhaust 5.500 ~ 5.512 mm (0.21654 ~ 0.21701 in.)  
Valve seat 
Width of seat contact Intake 1.16 ~ 1.46 mm (0.0457 ~ 0.0575 in.)  
Exhaust 1.35 ~ 1.65 mm (0.0531 ~ 0.0649 in.)  
Seat angle Intake 44.75° ~ 45.10°  
Exhaust 44.75° ~ 45.10°  
Valve spring 
Free length 47.44 mm (1.8677 in.)  
Load 19.0 ± 0.6kgf/35.0 mm (41.88 ± 1.32lb/1.3779 in.) 39.8 ± 1.2kgf/26.0 mm (87.74 ± 2.64lb/1.0236 in.)  
Out of squareness Less than 1.5°  
Cylinder head  Less than 0.05 mm (0.0019 in.) for total area  
Flatness of gasket surface Less than 0.02 mm (0.0007 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)  
Flatness of manifold mounting surface Intake Less than 0.10 mm (0.0039 in.)  
Exhaust Less than 0.10 mm (0.0039 in.)  
Piston 
Piston outer diameter 85.970 ~ 86.000 mm (3.3846 ~ 3.3858 in.)  
Piston to cylinder clearance 0.020 ~ 0.040 mm (0.00079 ~ 0.00157 in.)  
Ring groove width No. 1 ring 1.235 ~ 1.250 mm (0.04862 ~ 0.04921 in.) 1.260 mm (0.04961 in.)
No. 2 ring 1.230 ~ 1.250 mm (0.04843 ~ 0.04921 in.) 1.260 mm (0.04961 in.)
Oil ring 2.010 ~ 2.025 mm (0.07913 ~ 0.07972 in.) 2.050 mm (0.08071 in.)
Piston ring 
Side clearance No. 1 ring 0.050 ~ 0.080 mm (0.00197 ~ 0.00315 in.) 0.100 mm (0.00394 in.)
No. 2 ring 0.040 ~ 0.080 mm (0.00157 ~ 0.00315 in.) 0.100 mm (0.00394 in.)
Oil ring 0.020 ~ 0.055 mm (0.00079 ~ 0.00217 in.) 0.100 mm (0.00394 in.)
End gap No. 1 ring 0.15 ~ 0.25 mm (0.0059 ~ 0.0098 in.) 0.60 mm (0.0236 in.)
No. 2 ring 0.25 ~ 0.40 mm (0.0098 ~ 0.0157 in.) 0.70 mm (0.0275 in.)
Oil ring 0.20 ~ 0.40 mm (0.0079 ~ 0.0157 in.) 0.80 mm (0.0315 in.)
Piston pin 
Piston pin outer diameter 21.995 ~ 22.000 mm (0.86594 ~ 0.86614 in.)  
Piston pin hole inner diameter 22.003 ~ 22.007 mm (0.86626 ~ 0.86642 in.)  
Piston pin hole clearance 0.003 ~ 0.012 mm (0.00012 ~ 0.00047 in.)  
Connecting rod small end hole inner diameter 22.005 ~ 22.011 mm (0.86634 ~ 0.86657 in.)  
Piston pin-to-connecting rod interference 0.005 ~ 0.016 mm (0.00020 ~ 0.00063 in.)  
Connecting rod 
Connecting rod big end inner diameter 51.000 ~ 51.018 mm (2.00787 ~ 2.00858 in.)  
Connecting rod bearing oil clearance 0.033 ~ 0.051 mm (0.0013 ~ 0.0020 in.) 0.050 mm (0.00197 in.)
Side clearance 0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.) 0.35 mm (0.0138 in.)
Crankshaft 
Main journal outer diameter 51.942 ~ 51.960 mm (2.04496 ~ 2.04567 in.)  
Pin journal outer diameter 47.954 ~ 47.972 mm (1.88795 ~ 1.88866 in.)  
Main bearing oil clearance 0.020 ~ 0.038 mm (0.0008 ~ 0.0015 in.) 0.100 mm (0.00394 in.)
End play 0.07 ~ 0.25 mm (0.0028 ~ 0.0098 in.) 0.30 mm (0.0118 in.)
Cylinder block 
Cylinder bore 86.00 ~ 86.03 mm (3.3858 ~ 3.3870 in.)  
Flatness of gasket surface Less than 0.05 mm (0.0019 in.) for total area Less than 0.02 mm (0.0007 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)  
Engine oil 
Oil quantity Total With Oil Level Sensor: 5.7L (1.50 U.S.gal., 6.02 U.S.qt., 5.01 lmp.qt.) Without Oil Level Sensor: 5.8L (1.53 U.S.gal., 6.12 U.S.qt., 5.10 lmp.qt.) When replacing a short engine or block assembly
Oil pan With Oil Lever Sensor: 4.3L (1.13 U.S.gal., 4.54 U.S.qt., 3.78 lmp.qt.) Without Oil Lever Sensor: 4.4L (1.16 U.S.gal., 4.64 U.S.qt., 3.86 lmp.qt.)  
Drain and refill With Oil Lever Sensor: 4.8L (1.26 U.S.gal., 5.07 U.S.qt., 4.22 lmp.qt.) Without Oil Lever Sensor: 4.8L (1.26 U.S.gal., 5.07 U.S.qt., 4.22 lmp.qt.) Including oil filter
Oil grade Recommendation 5W-30/ACEA A5 If not available, refer to the recommended ACEA classification and SAE viscosity number
Classification ACEA A5 or above  
SAE viscosity grade Recommended SAE viscosity number Refer to the "SELECTION OF ENGINE OIL " .
Oil pressure (at 1, 000 RPM) 117.68 kPa (1.2 kgf/cm2 , 17.07 psi) or above Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system 
Cooling method Forced circulation with cooling fan  
Coolant quantity 7.5 L (1.98 U.S.gal., 7.9 U.S.qt., 6.6 lmp.qt.)  
Thermostat Type Wax pellet type  
Opening temperature 82 ±1.5°C (179±2.7°F)  
Full opening valve lift/temperature More than 8 mm (0.3 in.)/100°C (212°F)  
Radiator cap Main valve opening pressure 93.16 ~ 122.58 kPa (0.95 ~ 1.25 kgf/cm2 , 13.51 ~ 17.78 psi)  
Vacuum valve opening pressure 0 ~ 6.86 kPa (0 ~ 0.07 kgf/cm2, 0 ~ 0.99 psi)