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Home >> Hyundai >> 1991 >> Excel GS, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Diagnosis & Overhaul - Km175, Km176 & Km177 >> Component Disassembly & Reassembly >> Rear Clutch >> Reassembly

Rear Clutch: Reassembly

  1. Lubricate rings with Dexron-II. Install "D" shaped rings on piston with round side facing out. See Figure . Push piston into rear clutch retainer by hand, being careful not to damage rings. Install return spring on piston.
  2. NOTE: Soak NEW lined plates in Dexron-II ATF for at least 2 hours before installation.
  3. Compress return spring with wave spring by pushing down with a screwdriver and setting wave spring in groove. Install pressure plate, lined plate(s) and steel plate(s), alternating lined and steel plates. Install reaction plate. See Figure .
  4. Install large snap ring and measure clearance between reaction plate and snap ring. Clearance should be .016-.024" (.40-.60 mm). If clearance is incorrect, replace snap ring. See FRONT & REAR CLUTCH END PLAY SNAP RINGS  table. Install thrust race, small snap ring and NEW seal ring.