LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 387 (Engine Mechanical - 5.3L, 6.0L & 6.2L - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Fuel Rail and Injectors Installation

Fuel Rail and Injectors Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Rail And Injectors
    GM1401978Courtesy of GENERAL MOTORS CORP.
    NOTE:

    DO NOT use the fuel injector O-ring seals again. Install NEW fuel injector O-ring seals during assembly.

  1. Lubricate the NEW fuel injector O-ring seals (532, 534) with clean engine oil.
  2. Install the O-ring seals to the fuel injectors.
  3. Install the fuel injectors (533) and retainers (521).
  4. Fig 2: Fuel Rail
    GM1401976Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel rail assembly (510) to the manifold. Push firmly on both sides of the rail until all the injectors have entered their bores.
  6. Apply a 5 mm (0.2 in) band of threadlock GM P/N 12345382 (Canadian P/N 10953489), or equivalent, to the threads of the fuel rail bolts. Refer to Adhesives, Fluids, Lubricants, and Sealers .
  7. CAUTION:

    Refer to Fastener Caution .

  8. Install the fuel rail bolts (511) and tighten to 10 N.m (89 lb in).
  9. Fig 3: EVAP Purge Valve And Tubes
    GM1401970Courtesy of GENERAL MOTORS CORP.
  10. Install the evaporative emission (EVAP) canister purge solenoid valve (730) and tubes (729, 735).
  11. Fig 4: Fuel Rail Stop Bracket And Bolt
    GM260098Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel rail stop bracket and bolt and tighten to 50 N.m (37 lb ft).