LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Engine Mechanical - 4.8L, 5.3L, 6.0L And 6.2L (5 Of 5)) >> Off-Vehicle Repair Instructions (3 Of 3) >> Intake Manifold Installation (RPO L92)

Intake Manifold Installation (RPO L92)

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Intake Manifold-To-Cylinder Head Gasket
    GM1277097Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • The intake manifold, throttle body, fuel injection rail, and fuel injectors may be removed as an assembly. If not servicing the individual components, install the intake manifold as a complete assembly.
    • DO NOT use the intake manifold gaskets again. Install NEW intake manifold-to-cylinder head gaskets.
  1. Install NEW intake manifold-to-cylinder head gaskets (514).
    2. Fig 2: Intake Manifold
    GM1401989Courtesy of GENERAL MOTORS CORP.
  2. Install the first design engine intake manifold (500).
  3. Apply a 5 mm (0.20 in) band of threadlock GM P/N 12345382 (Canadian P/N 10953489) to the threads of the intake manifold bolts (512). Refer to Sealers, Adhesives, and Lubricants .
    4. Fig 3: View Of Intake Manifold & Bolts
    GM1403311Courtesy of GENERAL MOTORS CORP.
  4. Install the second design engine intake manifold (500).
  5. Apply a 5 mm (0.20 in) band of threadlock GM P/N 12345382 (Canadian P/N 10953489) to the threads of the intake manifold bolts (512). Refer to Sealers, Adhesives, and Lubricants .
    6. Fig 4: Intake Manifold Bolt Tightening Sequence
    GM1552512Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  6. Install the intake manifold bolts.

    Tighten: 

    1. Tighten the intake manifold bolts (1-10) a first pass in sequence to 5 N.m (44 lb in).
    2. Tighten the intake manifold bolts (1-10) a final pass in sequence to 10 N.m (89 lb in).

    7. Fig 5: MAP Sensor
    GM1401987Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel rail. Refer to Fuel Rail and Injectors Installation .
  8. Lubricate the manifold absolute pressure (MAP) sensor grommet (715) with clean engine oil.
  9. Install the grommet onto the MAP sensor (714).
  10. Install the MAP sensor and retainer (736).
    11. Fig 6: View Of PCV Dirty-Air Hose
    GM1658148Courtesy of GENERAL MOTORS CORP.
  11. Install the positive crankcase ventilation (PCV) hose - dirty air (716).
scientia non olet · About LEMON Manuals