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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Engine Mechanical - 4.8L, 5.3L, 6.0L And 6.2L (5 Of 5)) >> Off-Vehicle Repair Instructions (3 Of 3) >> Exhaust Manifold Installation - Left Side

Exhaust Manifold Installation - Left Side

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    Fig 1: View Of Exhaust Manifold & Heat Shield
    GM1401959Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
    IMPORTANT:
    • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or on-board diagnostic (OBD) II system performance.
    • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
    • Do not apply sealant to the first 3 threads of the bolt.
  1. Install the heat shield (603) and bolts (604).

    Tighten:  Tighten the heat shield bolts to 9 N.m (80 lb in).

  2. Install the exhaust pipe studs (605).

    Tighten:  Tighten the studs to 20 N.m (15 lb ft).

  3. Fig 2: View Of Exhaust Manifold & Gasket
    GM1401957Courtesy of GENERAL MOTORS CORP.
  4. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488), or equivalent, to the threads of the exhaust manifold bolts. Refer to Sealers, Adhesives, and Lubricants .
  5. Install the exhaust manifold, NEW gasket, and bolts.

    Tighten: 

    1. Tighten the exhaust manifold bolts a first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 20 N.m (15 lb ft). Tighten the exhaust manifold bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.

  6. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.