Installation Procedure

Fig 1: View Of Brake Master Cylinder And Power Brake Booster Assembly

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NOTE: Refer to Fastener Notice .

Fig 2: Identifying Brake Master Cylinder Nuts

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Install the brake master cylinder nuts (1).
Tighten: Tighten the nuts to 36 N.m (27 lb ft).
Position the wiring harnesses to the retainers, if removed.

Fig 3: View Of Stoplamp Switch

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Simultaneously install the brake master cylinder pushrod and the stoplamp switch (1) to the brake pedal clevis pin.

Fig 4: Identifying Brake Master Cylinder Pushrod Retainer

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Fig 5: View Of Brake Master Cylinder Pushrod Retainer Bolt

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Install the brake master cylinder pushrod retainer bolt (1).
Tighten: Tighten the bolt to 10 N.m (89 lb in).
Install the knee bolster. Refer to Driver Knee Bolster Replacement .

Fig 6: View Of 2 Front Brake Pipes

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Install the 2 front brake pipes (1) to the brake master cylinder.
Tighten: Tighten the fittings to 25 N.m (18 lb ft).
Connect the electrical connectors at the brake pressure modulator valve (BPMV).
Connect the brake fluid level sensor electrical connector.

Fig 7: View Of 2 Rear Brake Pipes

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Install the 2 rear brake pipes (1) to the brake master cylinder.
Tighten: Tighten the fittings to 25 N.m (18 lb ft).
Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .