DLC Circuit Troubleshooting (Electric Powertrain)
NOTE: If you suspect the HDS or the HDS DLC cable may be the source of the communication problem, verify that they are working properly by connecting them to a known-good vehicle and system and checking for communication problems.
- Fuse check 1
-1. Turn the vehicle to the OFF (LOCK) mode.
-2. Check the following fuse.
Fuse No. A10 Is the fuse OK?
YES
Go to step 2.
NO
Replace the No. A10 fuse. Also check for a short to ground on the No. A10 fuse circuit if needed.
- Fuse check 2
-1. Check the following fuse.
Fuse No. D3 Is the fuse OK?
YES
Go to step 3.
NO
Replace the No. D3 fuse. Also check for a short to ground on the No. D3 fuse circuit if needed.
- Open wire check (PG line)
-1. Turn the vehicle to the OFF (LOCK) mode.
-2. Remove the service plug .
-3. Remove the IPU cover .
-4. Disconnect the following connector.
Battery condition monitor module connector E (32P) -5. Check for continuity between test points 1 and 2.
Test condition Vehicle OFF (LOCK) mode Battery condition monitor module connector E (32P): disconnected Test point 1 Battery condition monitor module connector E (32P) No. 17 Test point 2 Body ground Is there 1. 0 Ω or less?
YES
Go to step 4
NO
Repair an open in the PG wire between the battery condition monitor module and G701.
- Open wire check (IG1MONI line)
-1. Reconnect the following connector.
Battery condition monitor module connector E (32P) -2. Do the 12 volt battery terminal reconnection procedure .
-3. Turn the vehicle to the ON mode.
-4. Measure the voltage between test points 1 and 2.
Test condition Vehicle ON mode Test point 1 Battery condition monitor module connector E (32P) No. 7 Test point 2 Body ground Is there battery voltage?
YES
Go to step 5
NO
Repair an open in the IG1MONI wire between the No. D3 fuse and the battery condition monitor module.
- Open wire check (IGAMONI line)
-1. Measure the voltage between test points 1 and 2.
Test condition Vehicle ON mode Test point 1 Battery condition monitor module connector E (32P) No. 23 Test point 2 Body ground Is there battery voltage?
YES
Go to step 6
NO
Go to step 8.
- Open wire check (F-CAN A_H line, F-CAN A_L line)
-1. Turn the vehicle to the OFF (LOCK) mode.
-2. Do the 12 volt battery terminal disconnection procedure .
-3. Disconnect the following connectors.
CAN gateway 16P connector Battery condition monitor module connector E (32P) -4. Measure the resistance between test points 1 and 2 respectively.
Test condition Vehicle OFF (LOCK) mode CAN gateway 16P connector: disconnected Battery condition monitor module connector E (32P): disconnected Test point 1 CAN gateway 16P connector (female terminals) No. 3: Test point 2 Battery condition monitor module connector E (32P) No. 9 Test point 1 CAN gateway 16P connector (female terminals) No. 11: Test point 2 Battery condition monitor module connector E (32P) No. 8 Is there 1. 0 Ω or less?
YES
Go to step 7.
NO
Repair an open or poor connection in the F-CAN A_H wire or F-CAN A_L between the CAN gateway and the battery condition monitor module.
- Shorted wire check (F-CAN A_H line, F-CAN A_L line)
-1. Measure the resistance between test points 1 and 2 respectively.
Test condition Vehicle OFF (LOCK) mode CAN gateway 16P connector: disconnected Battery condition monitor module connector E (32P): disconnected Test point 1 Battery condition monitor module connector E (32P) No. 9 Test point 2 Body ground Test point 1 Battery condition monitor module connector E (32P) No. 8 Test point 2 Body ground Is there 1 MΩ or more?
YES
The F-CAN A wires are OK. Replace the battery condition monitor module .
NO
Repair a short in the F-CAN A_H wire or F-CAN A_L wire between the CAN gateway and the battery condition monitor module.
- Relay check
-1. Turn the vehicle to the OFF (LOCK) mode.
-2. Remove the IGHLD1 relay .
-3. Test the IGHLD1 relay .
Is the relay OK?
YES
Go to step 9.
NO
Replace the IGHLD1 relay.
- Open wire check (+B_IG_HOLD1 line)
-1. Measure the voltage between test points 1 and 2.
Test condition Vehicle OFF (LOCK) mode IGHLD1 relay: disconnected Test point 1 IGHLD1 relay 4P socket (female terminals) No. 1, No. 3: Test point 2 Body ground Is there battery voltage?
YES
Go to step 10.
NO
Repair an open in the +B_IG_HOLD1 wire between the No. A10 fuse and the IGHLD1 relay.
- Open wire check (IGA/IGAMONI line)
-1. Disconnect the following connector.
Battery condition monitor module connector E (32P) -2. Measure the resistance between test points 1 and 2.
Test condition Vehicle OFF (LOCK) mode IGHLD1 relay: disconnected Battery condition monitor module connector E (32P): disconnected Test point 1 IGHLD1 relay 4P socket (female terminals) No. 2: Test point 2 Battery condition monitor module connector E (32P) No. 23 Is there 1. 0 Ω or less?
YES
The IGA/IGAMONI wire is OK. Repair an open in the IGHLD wire between the IGHLD1 relay and the battery condition monitor module.
NO
Repair an open in the IGA/IGAMONI wire between the IGHLD1 relay and the battery condition monitor module.