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Reverse Lockout Solenoid Disassembly/Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. Turn the ignition switch to LOCK (0), then turn the battery module switch OFF, and measure the voltage at the IMA battery module terminals (see DISCONNECTING THE IMA MOTOR POWER CABLE CONNECTOR FROM THE MOTOR STATOR ).
  2. Remove the air cleaner (see AIR CLEANER ELEMENT INSPECTION/REPLACEMENT ).
  3. Remove the harness clamp (A), then disconnect the IMA motor power cable connector (B).
    NOTE:
    • Make sure you have read the IMA system service precautions (see SERVICE PRECAUTIONS ).
    • If the IMA motor power cable connector is dirty, clean it before removal.
    • Cover the disconnected connector with plastic bag, and wrap the IMA motor power cable terminal with tape.
    • If the IMA motor power cable is wet, wait until it is dry.
      Fig 1: Identifying Harness Clamp And IMA Motor Power Cable Connector
      G06950647Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the cable guard bracket (A) and the clutch line bracket (B).
    Fig 2: Identifying Cable Guard Bracket And Clutch Line Bracket
    G06950648Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the harness bracket (A).
    Fig 3: Identifying Harness Bracket, Lock Pins And Shift Cable Bracket With Bolts
    G06950649Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the lock pins (B) and the shift cable bracket bolts (C), then carefully remove both cables (D) and the shift cable bracket (E) together out of the way to avoid bending the cables.
  7. Disconnect the reverse lockout solenoid 2P connector (F).
  8. Disconnect the neutral position switch 2P connector (A), then remove the change lever assembly (B).
    Fig 4: Identifying Neutral Position Switch 2P Connector And Lever Assembly
    G06950650Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the three bolts (A) and the reverse lockout solenoid (B).
    Fig 5: Identifying Reverse Lockout Solenoid With Bolts
    G06950651Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Remove the roller (A), the select lock return spring (B), and the select lock cam (C).
    Fig 6: Identifying Roller, Return Spring And Lock Cam
    G06950652Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Install the components of the reverse lockout solenoid in the reverse order of removal.
  12. Clean any dirt and oil from the reverse lockout solenoid sealing surface.
    Fig 7: Identifying Liquid Gasket Applying Area On Reverse Lockout Solenoid Sealing Surface
    G06950653Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Apply liquid gasket (P/N 08718-0001, 08718-0003, or 08718-0004) evenly to the change lever assembly mating surface of the reverse lockout solenoid. Install the component within 5 minutes of applying the liquid gasket.
    NOTE: If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
  14. Install the reverse lockout solenoid (A).
    Fig 8: Reverse Lockout Solenoid With Bolts With Torque Specifications
    G06950654Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Clean any dirt or oil from the change lever assembly sealing surface.
    Fig 9: Identifying Liquid Gasket Applying Area On Lever Assembly Sealing Surface
    G06950655Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Apply liquid gasket (P/N 08717-0004, 08718-0001, 08718-0003, 08718-0004, or 08718-0009) evenly to the mating surface of the charge lever assembly and the transmission housing. Install the component within 5 minutes of applying the liquid gasket.
    NOTE:
    • If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
    • If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
  17. Install the change lever assembly (A), and connect the neutral position switch 2P connector (B).
    Fig 10: Neutral Position Switch 2P Connector And Lever Assembly With Bolts With Torque Specifications
    G06950656Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Connect the reverse lockout solenoid 2P connector (A).
    Fig 11: Reverse Lockout Solenoid 2P Connector, Cable Ends Of Change Lever Assembly, Shift Cable Bracket And Lock Pins With Torque Specifications
    G06950657Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Apply a light coat of silicone grease (P/N 08C30-B0234M) to the cable ends (B), and connect the cable ends to the change lever assembly (C), then install the shift cable bracket (D) and the lock pins (E). Do not bend or damage the shift cables.
    NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your hands or gloves.
  20. Install the harness bracket (F).
  21. Install the cable guard bracket (A) and the clutch line bracket (B).
    Fig 12: Cable Guard Bracket And Clutch Line Bracket With Torque Specifications
    G06950658Courtesy of AMERICAN HONDA MOTOR CO., INC.
  22. Connect the IMA motor power cable connector (A), then install the harness clamp (B).
    NOTE: Make sure you have read the IMA system service precautions (see SERVICE PRECAUTIONS ).
    Fig 13: Identifying IMA Motor Power Cable Connector And Harness Clamp
    G06950659Courtesy of AMERICAN HONDA MOTOR CO., INC.
  23. Install the air cleaner (see AIR CLEANER ELEMENT INSPECTION/REPLACEMENT ).
  24. Turn the battery module switch ON (see DISCONNECTING THE IMA MOTOR POWER CABLE CONNECTOR FROM THE MOTOR STATOR ).
  25. Test-drive the vehicle.
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