Installation Procedure
Accelerator Pedal (2) - Install
- Accelerator Pedal Fastener (1) - Install and tighten [3x] - Fastener Specifications
- Brake and Accelerator Pedal Assembly - Install
Brake Pedal Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Brake Pedal Bracket Bolt (1) - Install and tighten - Fastener Specifications
Electrical Connector (1) @ Brake Pedal Position Sensor - Connect
- Electrical Connector @ Accelerator Pedal Position Sensor - Connect
- Wiring Harness Retainer @ Brake and Accelerator Pedal Assembly - Secure
Brake Master Cylinder Adapter (2) - Install
- Brake Master Cylinder Adapter Bolt (1) - Install and tighten [2x] - Fastener Specifications
Brake Pedal Retainer (1) - Install NEW
Brake Master Cylinder (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Brake Master Cylinder Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Brake Master Cylinder Bracket Nut (2) - Install and tighten - Fastener Specifications
- Connect the electrical connector. (1)
- Remove the plugs from the brake master cylinder ports and the brake pipes.
Brake Pipe Fitting (2) - Install and tighten [4x] - Fastener Specifications
- Connect the electrical connector. (1)
- NOTE:
Some components not shown for graphic clarity.
Radiator Surge Tank (2) - Install
- Radiator Surge Tank Bolt (1) - Install and tighten - Fastener Specifications
Turbocharger Outlet Duct Connector (2) - Install
- Turbocharger Outlet Duct Rear Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
- Oil Filler Cap - Install
Brake Pedal Retainer (1) & Brake Pedal (2) @ Power Brake Booster Pushrod - Secure
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Perform the necessary programming and setup procedure: Control Module References
- Bleed the brake system. Hydraulic Brake System Bleeding (Manual) , or Hydraulic Brake System Bleeding (Pressure)
- Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
- Check for brake system leaks.
Refer to Fastener Caution .