Installation Procedure
Visually inspect the pins (1) on the brake master cylinder. If all of the pins are OK, proceed with installation. Ensure all pins extend to the same height, if any pins are bent or damaged, replace the brake master cylinder with the power brake booster and electronic brake control module. Brake Master Cylinder Replacement - With Power Brake Booster and Electronic Brake Control Module
Brake System Control Module (2) - Install
- Install and tighten the 4 NEW electronic brake control module bolts (1) in a crisscross pattern. Fastener Specifications
Brake Master Cylinder Adapter (2) - Install
- Brake Master Cylinder Adapter Bolt (1) - Install and tighten [2x] - Fastener Specifications
Brake Pedal Retainer (1) - Install NEW
Brake Master Cylinder (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Brake Master Cylinder Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Brake Master Cylinder Bracket Nut (2) - Install and tighten - Fastener Specifications
- Connect the electrical connector. (1)
- Remove the plugs from the brake master cylinder ports and the brake pipes.
Brake Pipe Fitting (2) - Install and tighten [4x] - Fastener Specifications
- Connect the electrical connector. (1)
- NOTE:
Some components not shown for graphic clarity.
Radiator Surge Tank (2) - Install
- Radiator Surge Tank Bolt (1) - Install and tighten - Fastener Specifications
Turbocharger Outlet Duct Connector (2) - Install
- Turbocharger Outlet Duct Rear Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
- Oil Filler Cap - Install
Brake Pedal Retainer (1) & Brake Pedal (2) @ Power Brake Booster Pushrod - Secure
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Perform the necessary programming and setup procedure: Control Module References
- Bleed the brake system. Hydraulic Brake System Bleeding (Manual) , or Hydraulic Brake System Bleeding (Pressure)
- Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
- Check for brake system leaks.
This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.
Refer to Fastener Caution .