Removal Procedure
If a turbocharger has failed, clean any turbocharger debris or excessive oil from the charge air cooler system before installing the new turbocharger. Failure to clean debris from the charge air cooler system will cause severe turbocharger and engine damage upon startup.
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
- Turbocharger Heat Shield - Remove - Turbocharger Heat Shield Replacement
- Air Cleaner Outlet Duct@Turbocharger - Disconnect - Air Cleaner Outlet Duct Replacement
- Air Cleaner Outlet Duct@Air Cleaner Assembly - Disconnect - Air Cleaner Outlet Duct Replacement
- NOTE:
The positive crankcase ventilation valve and tube assembly (2) are not reusable. If reinstalling the camshaft cover, do not remove the PCV valve and tube assembly (2) from the camshaft cover.
Positive Crankcase Ventilation Tube with Positive Crankcase Ventilation Valve - Foul Air(2)@Turbocharger - Disconnect - Positive Crankcase Ventilation Tube Replacement (Fresh Air) Positive Crankcase Ventilation Tube Replacement (Foul Air)
- Charge Air Cooler Inlet Hose - Remove - Charge Air Cooler Inlet Air Tube Replacement
- Warm Up Three-Way Catalytic Converter - Remove - Warm Up Three-Way Catalytic Converter Replacement (LYX)Warm Up Three-Way Catalytic Converter Replacement (LTG)
Turbocharger Oil Feed Pipe(2) - Remove - Turbocharger Oil Feed Pipe Replacement
- Turbocharger Coolant Return Pipe - Remove - Turbocharger Coolant Return Pipe Replacement (LYX)Turbocharger Coolant Return Pipe Replacement (LTG)
- Turbocharger Coolant Feed Pipe - Remove - Turbocharger Coolant Feed Pipe Replacement (LYX)Turbocharger Coolant Feed Pipe Replacement (LTG)
Electrical Connector(3)@Turbocharger Bypass Valve Solenoid(1) - Disconnect
- Disconnect the turbocharger wastegate regulator solenoid valve electrical connector (2).
- Raise the vehicle. Lifting and Jacking the Vehicle
Remove the turbocharger oil return pipe bolts (1) and carefully separate the pipe (2).
- Turbocharger Oil Return Pipe Gasket(3) - Remove and DISCARD
- Lower the vehicle. Lifting and Jacking the Vehicle
Turbocharger Nut(1) - Remove and DISCARD[4x]
- Turbocharger(2) - Remove
Remove and DISCARD the turbocharger heat shield with gasket (1).
- Clean the exhaust manifold sealing surface at the cylinder head.
- Clean the 4 turbocharger studs at the cylinder head.
- Clean and inspect the turbocharger and transfer remaining components as needed. Compressor Air Intake Turbocharger Cleaning and Inspection