Removal Procedure
- Ignition Coil Replacement - Remove
- Vacuum Pump Replacement - Remove
- Turbocharger Heat Shield Replacement - Remove
- Air Cleaner Outlet Duct Clamp- Loosen — Air Cleaner Outlet Duct Replacement (LCV)Air Cleaner Outlet Duct Replacement (LTG)
- Positive Crankcase Ventilation Hose Fitting Bolt (1) - Remove
- Positive Crankcase Ventilation Hose Fitting (2) - Disconnect
- Turbocharger Coolant Return Pipe Replacement (LF4 - Bank 1)Turbocharger Coolant Return Pipe Replacement (LF4 - Bank 2)Turbocharger Coolant Return Pipe Replacement (LTG) - Remove
- Oil Level Indicator- Remove
- Engine Coolant Air Bleed Pipe Replacement (LTG)Engine Coolant Air Bleed Pipe Replacement (LGX) - Remove
- Camshaft Position Actuator Intake Solenoid Valve Replacement - Remove
- Camshaft Position Actuator Exhaust Solenoid Valve Replacement - Remove
- Camshaft Cover Heat Shield Replacement (LCV) Camshaft Cover Heat Shield Replacement (LTG) - Remove
- Fuel Feed Pipe@Fuel Pump- Remove — Fuel Feed Pipe Replacement (LCV)Fuel Feed Pipe Replacement (LTG)Fuel Feed Pipe Replacement (Chassis Fuel Feed Pipe to High Pressure Fuel Pump)
- Camshaft Cover Bolt - Remove
- Camshaft Cover - Remove
- Camshaft Cover Gasket - Remove and DISCARD
- If reinstalling the camshaft cover (2), clean and inspect as needed. Camshaft Cover Cleaning and Inspection (LCV)Camshaft Cover Cleaning and Inspection (LTG)
The air cleaner outlet duct is equipped with a tamper proof connection that should NOT be removed unless the PCV tube or air cleaner outlet duct is being replaced. Loosening the air cleaner outlet duct clamps will allow the duct to be disconnected from the air cleaner assembly and turbocharger for repositioning without removing the tamper proof connection.
The PCV hose and fitting assembly (2) is a permanent connection. Reinstall these components as an assembly unless new components are being used.
Always ensure the PCV hose fitting O-Ring (3) seal is free of cuts or abrasions each time the fitting is attached to the turbocharger.
Note the location of the four long camshaft cover bolts (2) for proper installation.
If reinstalling the camshaft cover, remove the camshaft cover with the PCV tubes and the air cleaner outlet duct.