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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1663 (Automatic Transmission - 6L45/6L50/6L80/6L90 - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> 1-2-3-4 Clutch Backing Plate Retaining Ring Measurement >> Fluid Passage Plug Kit Installation

Fluid Passage Plug Kit Installation

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Fig 1: Fluid Passage Plug Kit
GM2206798Courtesy of GENERAL MOTORS CORP.
Callout Component Name
Special Tools: 
DT-49291:  Clutch Travel Air Passage Plug Kit
1 Compensator Feed Fluid Passage - Outer
Procedure: 
Install the tapered oval fluid passage plug DT-49291-4 which is part of DT-49291:  clutch travel air passage plug kit, into the compensator feed fluid passage hole on the 1-2-3-4 and 3-5 reverse clutch support assembly.
Tip:  The compensator feed fluid passage hole is the top outer hole on the 1-2-3-4 and 3-5 reverse clutch support assembly.
2 Compensator Feed Fluid Passage - Inner
Procedure: 
Install the round fluid passage plug DT-49291-5 which is part of DT-49291:  clutch travel air passage plug kit, into the compensator feed fluid passage hole inside the 1-2-3-4 and 3-5 reverse clutch support assembly.
Tip:  The compensator feed fluid passage hole is the middle inner hole in the 1-2-3-4 and 3-5 reverse clutch support assembly.
3 1-2-3-4 and 3-5 Reverse Clutch Housing Assembly

Procedure

  1. Ensure that the 1-2-3-4 clutch plates, backing plate and retaining ring are installed.
  2. Install the 1-2-3-4 and 3-5 reverse clutch housing onto the torque converter (with fluid pump) housing assembly.
  3. Install the applicable plug kit sleeve DT-49291-2 (6L80/6L90) or DT-49291-3 (6L45/6L50), cap DT-49291-1, bolt, washer and nut which are all part of DT-49291:  clutch travel air passage plug kit.