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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1306 (Engine Controls And Fuel - 6.6L - Introduction (1 Of 2)) >> Repair Instructions >> Charge Air Cooler Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Charged Air Cooler & Bolts
    GM697513Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler.
    1. Angle in the left side.
    2. Slide to the left.
    3. Move in the right side.
    4. Position bottom insulators in the radiator support.
      CAUTION: Refer to Fastener Caution .
  2. Install the charge air cooler bolts.

    Tighten:  Tighten the bolts to 21 N.m (15 lb ft).

  3. Install the radiator. Refer to Radiator Replacement (4.3L, 4.8L, 5.3L, and 6.0L) or Radiator Replacement (HP2) or Radiator Replacement (LMM) .
  4. Install the charge air cooler inlet and outlet pipes. Refer to Charge Air Cooler Inlet Pipe Replacement  and Charge Air Cooler Outlet Pipe Replacement .
  5. Install the upper tie bar. Refer to Front End Upper Tie Bar Replacement .
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