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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1137 (Engine Controls And Fuel - 3.6L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Pressure Sensor Replacement (LLT) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (With CH 48027 - LY7)  or Fuel Pressure Relief (Without CH 48027 - LY7)  or Fuel Pressure Relief (With High Pressure Pump - LLT) .
  2. Remove the cross vehicle brace. Refer to Cross Vehicle Brace Replacement .
  3. Remove the intake manifold. Refer to Intake Manifold Replacement .
  4. Remove the foam insulator from the fuel rails.
  5. Fig 1: Removing/Installing Fuel Pressure Sensor From Fuel Injection Fuel Rail
    GM1977753Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the fuel injector wiring harness electrical connector (1) from the fuel injection fuel rail fuel pressure sensor.
  7. Place a clean shop towel under the fuel injection fuel rail pressure sensor to fuel rail location.
  8. IMPORTANT: Applying force to the plastic housing of the sensor will destroy the sensor. To tighten or loosen, only apply force to the attached hexagon.
  9. Using a 27 mm socket, remove the fuel pressure sensor (1) from the fuel injection fuel rail (2). Discard the fuel pressure sensor.
  10. Allow any fuel to drain from the fuel rail and pressure sensor location.
  11. Dry the sealing cone in the fuel rail and the area around the sensor joint with a lint free cloth.
  12. Inspect the sealing cone in the fuel rail. The surface should be free of fuel, debris, and burrs.