Engine Mechanical - 4.8L, 5.3L & 6.0L (Repair Instructions - 2 Of 3)

• Off-Vehicle Repair Instructions - Part 2
  • Clutch Pilot Bearing Removal (RPO HP2)
    • Tools Required
  • Oil Level Indicator and Tube Removal
  • Exhaust Manifold Removal - Left
  • Exhaust Manifold Removal - Right
  • Water Pump Removal
  • Throttle Body Removal
  • Fuel Rail and Injectors Removal
  • Intake Manifold Removal
  • Coolant Air Bleed Pipe Removal
  • Engine Valley Cover Removal
  • Valve Rocker Arm Cover Removal - Left
  • Valve Rocker Arm Cover Removal - Right
  • Valve Rocker Arm and Push Rod Removal
  • Cylinder Head Removal - Left
  • Cylinder Head Removal - Right
  • Valve Lifter Removal
    • Tools Required
  • Oil Filter, Adapter and Pan Cover Removal
  • Oil Pan Removal
  • Engine Front Cover Removal
  • Engine Rear Cover Removal
  • Oil Pump, Pump Screen and Deflector Removal
  • Timing Chain and Sprockets Removal
  • Camshaft Removal
  • Piston, Connecting Rod, and Bearing Removal
  • Crankshaft and Bearings Removal
  • Engine Block Plug Removal
    • Tools Required
  • Engine Block Cleaning and Inspection
    • Notes
    • Measuring the Cylinder for Oversize
  • Cylinder Boring and Honing
    • Boring Procedure
    • Honing Procedure
    • Deglazing Procedure
  • Crankshaft and Bearings Cleaning and Inspection
    • Notes
    • Cleaning Procedure
    • Inspection Procedure
    • Measuring Main Bearing Clearance - Gaging Plastic Method
    • Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
    • Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
  • Crankshaft Balancer Cleaning and Inspection
  • Engine Flywheel Cleaning and Inspection
  • Electric Machine Cleaning and Inspection
  • Piston and Connecting Rod Disassemble
  • Piston, Connecting Rod, and Bearings Cleaning and Inspection
    • Piston, Pin, and Piston Rings
    • Measuring Piston Ring End Gap
    • Connecting Rod and Bearings
  • Piston and Connecting Rod Assemble
  • Camshaft Bearing Removal
    • Tools Required
    • Tool Usage Information
  • Camshaft and Bearings Cleaning and Inspection
    • Notes
    • Measuring Camshaft Lobe Lift
  • Camshaft Bearing Installation
    • Tools Required
  • Timing Chain and Sprockets Cleaning and Inspection
  • Valve Rocker Arm and Push Rods Cleaning and Inspection
  • Valve Lifters and Guides Cleaning and Inspection
  • Cylinder Head Disassemble
    • Tools Required
  • Cylinder Head Cleaning and Inspection
  • Valve Guide Reaming/Valve and Seat Grinding
    • Tools Required
    • Valve Guide Reaming
    • Valve and Seat Grinding
  • Cylinder Head Assemble
    • Tools Required
  • Oil Pump Disassemble
  • Oil Pump Cleaning and Inspection
  • Oil Pump Assemble
  • Engine Front Cover Cleaning and Inspection
  • Engine Rear Cover Cleaning and Inspection