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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And Air Conditioning >> Repair Instructions >> Compressor Clutch Coil Removal >> Removal Procedure

Removal Procedure

Tools Required 

  1. Remove the clutch plate and hub assembly. Refer to COMPRESSOR CLUTCH PLATE AND HUB ASSEMBLY REMOVAL .
  2. Use the J 6083  in order to remove the following components:
    • The pulley rotor (1)
    • The bearing assembly retaining ring (2)
    Fig 1: Removing Pulley Rotor & Bearing Assembly Retaining Ring
    G01645503Courtesy of GENERAL MOTORS CORP.
  3. Install the J 33023-A  to the front head.
  4. Install the J 41552  down into the inner circle of slots (1) in the rotor.
    Fig 2: Installing Pulley Puller In Slot Of Rotor
    G01645504Courtesy of GENERAL MOTORS CORP.
  5. Turn the J 41552  clockwise in the slots in the rotor.
    Fig 3: Turning Pulley Puller Clockwise In Slots In Rotor
    G01645505Courtesy of GENERAL MOTORS CORP.
  6. Perform the following steps in order to remove the pulley rotor and bearing assembly:
    1. 6.1. Hold the J 41552  in position.
    2. 6.2. Tighten the puller screw against the puller guide.
    3. 6.3. Remove the pulley rotor and bearing assembly.
  7. Mark the clutch coil terminal location (1) on the compressor front head. Refer to CLUTCH ROTOR AND/OR BEARING REMOVAL .
  8. Install the J 33023-A  on the front head of the compressor.
  9. Install the J 8433-1  and the J 33025. 
  10. Tighten the J 8433-3  against the puller pilot in order to remove the clutch coil (2).
    Fig 4: Removing Clutch Coil
    G01645506Courtesy of GENERAL MOTORS CORP.