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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 414 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (Unit Repair)) >> Repair Instructions >> Valve Guide Reaming/Valve and Seat Grinding >> Valve Guide Reaming

Valve Guide Reaming

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IMPORTANT: Excessive valve stem-to-guide clearance may cause a noisy valve train, premature valve stem oil seal wear, component damage, and/or excessive engine oil consumption.

Insufficient valve stem-to-guide clearance will result in noisy or sticking valves. Valves that are too tight may disturb engine smoothness or lead to component damage.

  1. Measure the valve stem-to-guide clearance using a dial indicator. Position the tip of the dial indicator at the top of the valve guide.
    Fig 1: Measuring Valve Stem-To-Guide Clearance
    G01674774Courtesy of GENERAL MOTORS CORP.

    Valve stem-to-guide clearance may also be obtained by using a micrometer to measure the valve stem diameter and a ball type measuring gauge to measure the guide bore.

  2. A valve stem (1) and guide (2) with excessive clearance must be replaced or the components replaced.

    Refer to Engine Mechanical Specifications (LR4 VIN V)  or Engine Mechanical Specifications (LM7 VIN T/L59 VIN Z)  or Engine Mechanical Specifications (LQ4 VIN U/LQ9 VIN N) .

    Fig 2: Valve Stem & Guide W/Excessive Clearance
    G01674775Courtesy of GENERAL MOTORS CORP.
  3. Inspect the valve stems for excessive scoring, wear, or warpage.
    • A valve stem that has excessive scoring (3 or 4) or wear (4 or 6) must be replaced.
    • A valve guide that is worn and has excessive stem-to-guide clearance should be reamed and valves with oversize stems installed.
  4. Measure the valve stem diameter. A valve stem with a diameter less than 7.95 mm (0.313 in) must be replaced.

    If the valve stem diameter is within specifications, and the stem-to-guide clearance is excessive, the valve guide must be reamed oversize and a valve with oversize stem installed.

    Fig 3: Valve Stems Inspection Areas
    G01674776Courtesy of GENERAL MOTORS CORP.
  5. Ream the valve guide using the J 37378-1. 
  6. Clean the guide bore of all metal shavings and debris.
    Fig 4: Reaming Valve Guide Using J 37378-1
    G01674777Courtesy of GENERAL MOTORS CORP.
  7. Install the valve (2) (with oversize stem) into the cylinder head (1).
  8. Inspect the valve for the proper fit.

    Move the valve back and forth in the guide. The valve should move freely with no resistance or drag.

    Fig 5: Valve & Cylinder Head
    G01674778Courtesy of GENERAL MOTORS CORP.