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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 414 (Engine Mechanical - 4.8L, 5.3L, & 6.0L (Unit Repair)) >> Repair Instructions >> Cylinder Head Cleaning and Inspection

Cylinder Head Cleaning and Inspection

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Tools Required 

IMPORTANT: When cleaning an cylinder head in a thermal type oven, do not exceed 204° C (400° F).
  1. Clean the following components:
    CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
    IMPORTANT: Be careful not to scuff the chamber.
    • Use the J 8089  in order to remove the carbon from the combustion chambers.
    • Gasket surfaces

      Refer to Replacing Engine Gaskets .

    • Valve stems and heads on a buffing wheel
    • Bolt hole threads. Remove all dirt, debris, or threadlocking material from the bolt holes.
    Fig 1: Removing Carbon From Combustion Chamber Using J 8089
    G01674769Courtesy of GENERAL MOTORS CORP.
  2. Inspect the following:
    1. 2.1. Worn or loose valve seats (10 or 12)
    2. 2.2. The cylinder head for cracks in the exhaust ports and combustion chambers
    3. 2.3. The cylinder head for external cracks in the water chambers
    4. 2.4. The gasket surfaces for excessive scratches or gouging. Refer to Replacing Engine Gaskets .
    5. 2.5. The bolt hole threads for debris or damaged threads. Refer to Thread Repair  or Thread Repair Specifications .
    Fig 2: Valve Components
    G01674770Courtesy of GENERAL MOTORS CORP.
  3. Inspect the cylinder head for warpage. Refer to Engine Mechanical Specifications (LR4 VIN V)  or Engine Mechanical Specifications (LM7 VIN T/L59 VIN Z)  or Engine Mechanical Specifications (LQ4 VIN U/LQ9 VIN N) .
    Fig 3: Inspecting Cylinder Head For Warpage
    G01674771Courtesy of GENERAL MOTORS CORP.
  4. Inspect the valve springs for squareness.
    Fig 4: Inspecting Valve Springs For Squareness
    G01674772Courtesy of GENERAL MOTORS CORP.
  5. Use the J 9666  in order to measure the valve spring tension.

    Replace the spring if the spring tension is less than 310 N (70 lb) at 45.75 mm (1.80 in).

    Fig 5: Measuring Valve Spring Tension Using J 9666
    G01674773Courtesy of GENERAL MOTORS CORP.