LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1526 (Engine Mechanical - 3.5L (L66)) >> Repair Instructions >> Off Vehicle Repair Instructions >> Piston, Connecting Rod, and Bearing Removal

Piston, Connecting Rod, and Bearing Removal

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: View Of Piston
    GM897144Courtesy of GENERAL MOTORS CORP.
  1. Rotate the engine to position the piston (120) at bottom dead center (BDC) in the cylinder.
  2. Fig 2: Removing Cylinder Ridge
    GM897143Courtesy of GENERAL MOTORS CORP.
  3. If a ridge of metal or hard carbon can be felt around the top of any cylinder, use the J 24270  , SA9187NE  , or equivalent, in order to remove the cylinder ridge. See Special Tools .
  4. Fig 3: View Of Bolts, Cap, Pins & Lower Bearing Half
    GM1308109Courtesy of GENERAL MOTORS CORP.
  5. Remove the bolts (115), cap (116), pins (128) and lower bearing half (117).
  6. Fig 4: View Of Connecting Rod & Bearing
    GM1308086Courtesy of GENERAL MOTORS CORP.
  7. Use the J 41742  in order to remove the piston and connecting rod assembly from the block.
  8. Remove the upper bearing half from the connecting rod.
  9. Install the cap onto the connecting rod and mark or sort the bearings for assembly. Refer to Separating Parts .