Service Precautions
WARNING: This page is about a different car, the 1995 Plymouth Voyager, 1995 Plymouth Grand Voyager, 1995 Dodge Grand Caravan, and 1995 Dodge Caravan. However, it is still accessible from the selected car via links, so may be relevant.
Due to high-pressure requirements of CNG system, stainless steel, double-ferrule, compression-type fuel line fittings are used on high-pressure fuel lines. High-pressure fittings with "O" ring are used on high-pressure side of the system at manual shutoff valve and fuel line between front 3 fuel control valves. The low-pressure fuel line is used between fuel rail and low-pressure shutoff solenoid, located on passenger's side strut tower, near power steering fluid reservoir. Following precautions should be observed when servicing fuel lines and fittings:
- Fuel line pressure must be released before servicing fuel lines. See FUEL LINE PURGING and FUEL CYLINDER PURGING .
- Use only original equipment replacement components. Fuel lines are under EXTREME high pressure. DO NOT substitute fuel lines made of any other material other than original equipment.
- Two sizes of fuel lines are used, 1/4" and 3/8". ALWAYS use proper size fuel line.
- DO NOT allow fuel line ends to become scratched or damaged, as leaks will occur.
- Check and remove burrs from end of fuel lines.
- DO NOT attempt to loosen or tighten a fitting with fuel system under pressure.
- NEVER attempt to force fuel line into fitting or ferrule. Fuel line should fit easily.
- When installing fitting for low-pressure fuel line, apply Teflon sealant on threads of fitting before installing. Tighten fitting finger tight and then an additional 3/4 to 1 1/2 turns.
- ALWAYS use a wrench on fitting when loosening or tightening nut on fuel line to prevent fuel line from twisting.
- Lubricate "O" rings with Parker O-Lube(R) only. Use only "O" rings for CNG applications.
- ALWAYS perform fuel line and fitting leak test after servicing fuel line and fitting. See FUEL LINE & FITTING LEAK TEST .