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Timing Belt: Installation

WARNING: This page is about a different car, the 1995 Plymouth Voyager, 1995 Dodge Dakota, and 1995 Dodge Caravan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove spark plugs. Place cylinder No. 1 at TDC. Align timing marks on crankshaft and intermediate shaft sprockets. Refer to Fig. Fig 1. Rotate camshaft sprocket until 2 holes on sprocket hub align with camshaft bearing cap-to-cylinder head parting line. Small hole on camshaft sprocket must be at 12 o'clock position.
  2. Install timing belt. Ensure timing belt is installed in original direction of rotation. Install Timing Belt Tensioner Wrench (C-4703) horizontally on large hex of timing belt tensioner.
  3. Loosen timing belt tensioner bolt (if necessary) to reset timing belt tensioner to within a 15-degree axis of timing belt tensioner wrench horizontal position. See Fig 2.
  4. Rotate crankshaft clockwise 2 complete revolutions to TDC. Tighten timing belt tensioner bolt to specification while holding timing belt tensioner wrench in position. See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.
CAUTION: DO NOT  rotate crankshaft counterclockwise or rotate engine using camshaft or intermediate shaft sprocket bolts.
Fig 1: Aligning Timing Marks
G95C27286Courtesy of CHRYSLER CORP.
Fig 2: Adjusting Timing Belt Tension
G91A13284Courtesy of CHRYSLER CORP.