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Home >> GMC >> 1991 >> Value Van 7.4 N >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Engine Controls - Tests W/Codes - 3.8L) >> Self-Diagnostic Tests >> Test NTC-3B - Checking Fuel Pressure

Test NTC-3B - Checking Fuel Pressure

WARNING: This page is about a different car, the 1995 Plymouth Voyager, 1995 Plymouth Grand Voyager, 1995 Dodge Grand Caravan, 1995 Dodge Caravan, and 1995 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: High fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE  procedure.
  1. Using scan tool, stop fuel system actuation. Release fuel pressure. Ensure fuel tank is at least 1/4 full before performing following test. Install fuel pressure gauge and adapter between fuel tank and filter at rear of vehicle.
  2. Remove fuel return line from fuel pump at fuel tank. Connect Fuel Pressure Test Adapter (6541) to fuel return line. Place other end of adapter hose into an approved 2-gallon gasoline can. Turn ignition on.
  3. Using scan tool, actuate fuel system. Observe fuel pressure gauge. If fuel pressure is 43-53 psi (3.0-3.7 kg/cm2 ), repair fuel return line for a restriction at fuel tank. Perform TEST VER-2.
  4. If fuel pressure is not 43-53 psi (3.0-3.7 kg/cm2 ), stop fuel system actuation. Release fuel pressure. Reconnect fuel return line to fuel tank. Disconnect fuel return line from fuel rail.
  5. Attach Fuel Pressure Test Adapter (6541) to fuel return line nipple at fuel rail. Place other end of adapter hose into an approved 2-gallon gasoline can. Turn ignition on. Using scan tool, actuate fuel system. Observe fuel pressure gauge.
  6. If fuel pressure is 43-53 psi (3.0-3.7 kg/cm2 ), repair fuel return line for a restriction to fuel tank. Perform TEST VER-2. If fuel pressure is not 43-53 psi (3.0-3.7 kg/cm2 ), inspect fuel pressure damper line for any restrictions. Replace fuel pressure dampener line if necessary. Perform TEST VER-2. If no restrictions exist, replace fuel pressure regulator. Perform TEST VER-2.