LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2024 >> Edge ST-Line >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging And Controls - Turbocharger - 2.0L ECOBOOST (184KW/250PS) - Mi4 >> Removal And Installation >> Turbocharger >> Removal

Removal And Installation: Turbocharger: Removal

NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil supply, the oil return, and the coolant tubes, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the tubes to ensure that there are no leaks or repeat repairs.

All vehicles 

  1. Drain the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING .
  2. Remove the upper air cleaner outlet pipe. Refer to: AIR CLEANER OUTLET PIPE .
  3. Disconnect the turbocharger bypass valve electrical connector, then detach the harness retainer from the stud bolt. Release the charge air cooler upper inlet pipe retaining clip. Loosen the charge air cooler upper inlet pipe clamp, then remove the charge air cooler upper inlet pipe.
    GFD812814Courtesy of FORD MOTOR COMPANY
  4. Loosen the lower air cleaner outlet pipe clamp, then remove the lower air cleaner outlet pipe.
    GFD812815Courtesy of FORD MOTOR COMPANY

    AWD (all-wheel drive) vehicles 

  5. Remove the power transfer unit. Refer to: POWER TRANSFER UNIT . .

    FWD (front wheel drive) vehicles 

  6. Remove the right front wheel and tire. Refer to: WHEEL AND TIRE .
  7. Remove the catalytic converter. Refer to:CATALYTIC CONVERTER

    All vehicles 

  8. Remove the bolts, then remove and discard the turbocharger oil supply tube.
    GFD812816Courtesy of FORD MOTOR COMPANY
  9. Remove the bolts, then remove and discard the turbocharger oil return tube.
    GFD812817Courtesy of FORD MOTOR COMPANY
  10. Remove the bolt, then remove the outer half of the turbocharger coolant return tube.
    GFD812818Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the turbocharger coolant tube O-ring seal.

      Material

      : Brake Cleaner

    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if needed.

    GFD812819Courtesy of FORD MOTOR COMPANY
  12. Remove the bolt, then remove the outer half of the turbocharger coolant supply tube.
    GFD812820Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the turbocharger coolant tube O-ring seal.
    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Inspect the rubber gasket. Install new components if needed.

      Material

      : Brake Cleaner

    GFD812821Courtesy of FORD MOTOR COMPANY
  14. Disconnect the turbocharger electrical connector.
    GFD812822Courtesy of FORD MOTOR COMPANY
  15. NOTE: The coolant tube bracket is retained by the left lower turbocharger stud and nut.

    Remove the turbocharger mounting nuts, detach the coolant tube bracket, then remove the turbocharger.

    GFD812823Courtesy of FORD MOTOR COMPANY
  16. Remove and discard the turbocharger gasket.
    GFD812824Courtesy of FORD MOTOR COMPANY
  17. Remove the turbocharger mounting studs, if they need to be removed.
    GFD812825Courtesy of FORD MOTOR COMPANY
  18. Remove and discard the turbocharger exhaust flange studs.
    GFD812826Courtesy of FORD MOTOR COMPANY
  19. If needed, remove the turbocharger coolant tube bolt, then remove the turbocharger coolant return tube.
    GFD812827Courtesy of FORD MOTOR COMPANY
    1. NOTE: This sub-step is only needed if the component was removed.

      Remove and discard the turbocharger coolant tube O-ring seal.

    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
      NOTE: This sub-step is only needed if the component was removed.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage and make sure the retaining bracket is not bent, check for squareness of the O-ring area. Inspect the rubber gasket. Install new components if needed.

      Material

      : Brake Cleaner

    3. Inspect the rubber gasket. Install new components if needed.
    GFD812828Courtesy of FORD MOTOR COMPANY
  21. If needed, remove the turbocharger coolant supply tube.
    GFD812829Courtesy of FORD MOTOR COMPANY
    1. NOTE: This sub-step is only needed if the component was removed.

      Remove and discard the turbocharger coolant tube O-ring seal.

    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
      NOTE: This sub-step is only needed if the component was removed.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if needed.

      Material

      : Brake Cleaner

    3. Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube gasket sealing surface. Install new components if needed.

      Material

      : Brake Cleaner

GFD812830Courtesy of FORD MOTOR COMPANY
scientia non olet · About LEMON Manuals