Fuel Pump and Sender Unit: Installation
WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
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NOTE: Inspect the surfaces of the fuel pump and sender unit flange and fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new fuel pump and sender unit or fuel tank if the O-ring seal contact area is bent, scratched or corroded.
Install a new O-ring seal.
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NOTE: Make sure the fuel pump and sender unit is installed in its original position before tightening the lock ring.
Install the Fuel Pump and Sender Unit into its original position.
- Using the special tool and rotate the lock ring clockwise into the locked position.
- Install the helmet and nuts.
- Connect the vapor tube and fuel feed line quick release couplings. Refer to: Quick Release Coupling
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All vehicles
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- Connect the auxiliary fuel line.
- Connect the vapor tube and fuel feed line quick release couplings and position aside. Refer to: Quick Release Coupling .