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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Engine - 3.5L DURATEC (202KW/275PS)) >> Removal And Installation >> Oil Pump >> Installation

Oil Pump: Installation

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  1. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  2. Install the oil pump and the bolts.

    Torque: 10 Nm

    GFD838493Courtesy of FORD MOTOR COMPANY
  3. Install the crankshaft sprocket and align the timing chain on the sprocket timing marks.
    GFD838487Courtesy of FORD MOTOR COMPANY
  4. Install a new oil pump screen and pickup tube O-ring seal.
    GFD838494Courtesy of FORD MOTOR COMPANY
  5. Install the oil pump screen and pickup tube and the bolts.

    Torque: 10 Nm

    GFD838492Courtesy of FORD MOTOR COMPANY
  6. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.

    Apply a 5 mm (0.2 in) bead of Motorcraft® High Performance Engine RTV Silicone on the chamfer, as shown.

    Material: RTV Silicone Sealant (WSE-M4G323-A6)

    GFD838495Courtesy of FORD MOTOR COMPANY
  7. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material: RTV Silicone Sealant (WSE-M4G323-A6)

    GFD838496Courtesy of FORD MOTOR COMPANY
  8. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the bolts finger tight.

    GFD837830Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not torque at this time.

    Install the oil pan bolt and stud bolt.

    GFD838455Courtesy of FORD MOTOR COMPANY
  10. NOTE: Do not torque at this time.

    Install the oil pan stud bolt.

    GFD838456Courtesy of FORD MOTOR COMPANY
  11. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1-9 and 11-14 to: 20 Nm Stage 2: Tighten bolts 1-9 and 11-14 an additional: 45deg. Stage 3: Tighten bolt 10 to: 20 Nm Stage 4: Tighten bolt 10 an additional: 90deg. Stage 5: Tighten bolts 15 and 16 to: 10 Nm Stage 6: Tighten bolts 15 and 16 an additional: 45deg.

    GFD837834Courtesy of FORD MOTOR COMPANY
  12. Tighten the oil pan bolt and stud bolt.

    Torque: 48 Nm

    GFD838455Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan stud bolt.

    Torque: 48 Nm

    GFD838456Courtesy of FORD MOTOR COMPANY
  14. With the aid of an assistant, install the engine crossmember and the bolts.

    Torque: 63 Nm

    GFD837785Courtesy of FORD MOTOR COMPANY
  15. NOTE: RH shown, LH similar.

    Install the RH and LH engine mount bolts to the bottom of the engine crossmember.

    Torque: 30 Nm

    GFD837786Courtesy of FORD MOTOR COMPANY
  16. Remove the stands.Use the General Equipment: Vehicle/Axle Stands
    GFD838488Courtesy of FORD MOTOR COMPANY
  17. Install the lower LH timing chain guide and the bolts.

    Torque: 10 Nm

    GFD838486Courtesy of FORD MOTOR COMPANY
  18. Install the timing chain tensioner arm.
    GFD838485Courtesy of FORD MOTOR COMPANY
    1. Position the tensioner in a soft-jawed vise.
    2. Using pliers, squeeze the ends of the ratchet wire clip together.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the tensioner body to hold the plunger in place.
    GFD837844Courtesy of FORD MOTOR COMPANY
  20. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    1. Install the timing chain tensioner and the bolts.

      Torque: 10 Nm

    2. Remove the lockpin.

    GFD837845Courtesy of FORD MOTOR COMPANY
    • As a post-check, verify correct alignment of all timing marks.

    • There are 48 links in between the RH intake VCT unit colored link (1) and the LH intake VCT unit colored link (2).

    • There are 35 links in between LH intake VCT unit colored link (2) and the crankshaft sprocket links (3).

    GFD838497Courtesy of FORD MOTOR COMPANY
  22. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD837805Courtesy of FORD MOTOR COMPANY
  23. Install the RH oil tube and the bolts.

    Torque: Stage 1: 8 Nm Stage 2: 60deg.

    GFD837804Courtesy of FORD MOTOR COMPANY
  24. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD837803Courtesy of FORD MOTOR COMPANY
  25. Install the LH oil tube and the bolts.

    Torque: Stage 1: 8 Nm Stage 2: 60deg.

    GFD837802Courtesy of FORD MOTOR COMPANY
  26. Remove and discard the original crankshaft pulley bolt.
    GFD837848Courtesy of FORD MOTOR COMPANY
  27. Install the engine front cover. Refer to: Engine Front Cover .
    • Position the oil cooler and install the bolt.

      Torque: 58 Nm

    • Attach the coolant hose retainer.

    GFD838461Courtesy of FORD MOTOR COMPANY
  29. Position the complete wiring harness assembly.
    GFD838477Courtesy of FORD MOTOR COMPANY
  30. Install the wiring harness bolt to the LH side of the engine crossmember.

    Torque: 8 Nm

    GFD838453Courtesy of FORD MOTOR COMPANY
  31. Install the wiring harness conduit bracket bolt and attach the wiring harness retainer.

    Torque: 11 Nm

    GFD838452Courtesy of FORD MOTOR COMPANY
    • Install the generator B+ terminal nut.

      Torque: 15 Nm

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD838478Courtesy of FORD MOTOR COMPANY
  33. Position the wiring harness and attach the retainer.
    GFD838450Courtesy of FORD MOTOR COMPANY
  34. Install the wiring harness conduit nut.

    Torque: 8 Nm

    GFD838449Courtesy of FORD MOTOR COMPANY
  35. Position the transmission wiring harness and install the bolt.

    Torque: 20 Nm

    GFD838448Courtesy of FORD MOTOR COMPANY
    • Position the transmission wiring harness and install the bolt.

      Torque: 20 Nm

    • If equipped with AWD, connect the transmission wiring harness electrical connector.

    GFD838447Courtesy of FORD MOTOR COMPANY
  37. If equipped with AWD, attach the transfer case vent tube retainers.
    GFD838446Courtesy of FORD MOTOR COMPANY
    1. If equipped with AWD, connect the transfer case wiring harness electrical connector and the wiring harness retainers.
    2. Position the catalyst monitor sensor wiring harness and retainer under the fuel tube.
    GFD838445Courtesy of FORD MOTOR COMPANY
  39. Connect the RH HO2S and catalyst monitor sensor and the wiring harness retainer.
    GFD838355Courtesy of FORD MOTOR COMPANY
  40. Connect the LH catalyst monitor sensor and the wiring harness retainer.
    GFD838444Courtesy of FORD MOTOR COMPANY
  41. Connect the A/C compressor electrical connector and attach the wiring harness retainer.
    GFD838443Courtesy of FORD MOTOR COMPANY
  42. If equipped with dual generators, install the generator bracket and the bolts finger tight.

    • Tighten the bolts and stud bolt in sequence shown.

      Torque: Stage 1: Tighten bolts 1 and 2 to: 35 Nm Stage 2: Tighten bolt 3 to: 48 Nm Stage 3: Tighten stud bolt 4 to: 35 Nm

    GFD837792Courtesy of FORD MOTOR COMPANY
  43. If equipped with dual generators, install the secondary generator. Refer to: Generator - 3.5L Duratec (202kW/275PS) .
  44. If equipped with dual generators, install the A/C compressor. Refer to: INSTALLATION
  45. Install the lower load path bars and bolts.

    Torque: 1: 55 Nm 2: 25 Nm

    GFD837794Courtesy of FORD MOTOR COMPANY
  46. Attach the ground wire retainers.
    GFD838442Courtesy of FORD MOTOR COMPANY
    • Lubricate the oil filter seal with clean engine oil and install and tighten in 2 stages.

    • Stage 1: Install to initial gasket contact.

    • Stage 2: Tighten 3/4 to 1 turn.

    GFD838316Courtesy of FORD MOTOR COMPANY
  48. Install the following items:

    1. Install the starter motor. Refer to: Starter Motor .
    2. If equipped with AWD (all-wheel drive), install the front axle assembly. Refer to: Axle Assembly .

  49. NOTE: RH shown, LH similar.

    Install the new RH and LH engine mount nuts.

    Torque: 115 Nm

    GFD838479Courtesy of FORD MOTOR COMPANY
  50. Install the air cleaner outlet pipe. Refer to: INSTALLATION
  51. Fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling 
    GFD838317Courtesy of FORD MOTOR COMPANY
  52. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY . Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
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