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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Engine - 3.5L DURATEC (202KW/275PS)) >> Removal And Installation >> Oil Pan >> Installation

Oil Pan: Installation

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NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
  1. Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft engine front cover-to-cylinder block joint areas.

    Material: RTV silicone sealant (WSE-M4G323-A6)

    GFD838469Courtesy of FORD MOTOR COMPANY
  2. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.

    Apply a 5 mm (0.2 in) bead of Motorcraft® High Performance Engine RTV Silicone on the chamfer, as shown.

    Material: RTV Silicone Sealant (WSE-M4G323-A6)

    GFD838470Courtesy of FORD MOTOR COMPANY
  3. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material: RTV Silicone Sealant (WSE-M4G323-A6)

    GFD838471Courtesy of FORD MOTOR COMPANY
  4. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the bolts finger tight.

    GFD838472Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not torque at this time.

    Draw the transmission and engine together using the bolts.

    GFD838473Courtesy of FORD MOTOR COMPANY
  6. NOTE: Do not torque at this time.

    Install the oil pan bolt and stud bolt.

    GFD838455Courtesy of FORD MOTOR COMPANY
  7. NOTE: Do not torque at this time.

    Install the oil pan stud bolt.

    GFD838456Courtesy of FORD MOTOR COMPANY
  8. NOTE: If equipped with dual generator, it will be necessary to obtain a W503297 (10mm Hex) M8 x 1.25 x 35 bolt and washer to replace the dual generator bracket bolt during the oil pan tightening process.

    Install the engine front cover bolts finger tight.

    GFD838460Courtesy of FORD MOTOR COMPANY
  9. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1-9 and 11-14 to: 20 Nm Stage 2: Tighten bolts 1-9 and 11-14 an additional: 45deg. Stage 3: Tighten bolt 10 to: 20 Nm Stage 4: Tighten bolt 10 an additional: 90deg. Stage 5: Tighten bolts 15 and 16 to: 10 Nm Stage 6: Tighten bolts 15 and 16 an additional: 45deg.

    GFD838474Courtesy of FORD MOTOR COMPANY
  10. Tighten the engine front cover bolts.

    Torque: 24 Nm

    GFD838460Courtesy of FORD MOTOR COMPANY
  11. If equipped with dual generators, remove the engine front cover bolt.
    GFD838475Courtesy of FORD MOTOR COMPANY
  12. Tighten the bellhousing bolts.

    Torque: 48 Nm

    GFD838458Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan bolt and stud bolt.

    Torque: 48 Nm

    GFD838455Courtesy of FORD MOTOR COMPANY
  14. Tighten the oil pan and bellhousing bolts.

    Torque: 48 Nm

    GFD838476Courtesy of FORD MOTOR COMPANY
  15. Tighten the bellhousing bolts.

    Torque: 48 Nm

    GFD838459Courtesy of FORD MOTOR COMPANY
  16. With the aid of an assistant, install the engine crossmember and the bolts.

    Torque: 63 Nm

    GFD837785Courtesy of FORD MOTOR COMPANY
  17. NOTE: RH shown, LH similar.

    Install the RH and LH engine mount bolts to the bottom of the engine crossmember.

    Torque: 30 Nm

    GFD837786Courtesy of FORD MOTOR COMPANY
  18. Remove the stands.Use the General Equipment: Vehicle/Axle Stands
    GFD838462Courtesy of FORD MOTOR COMPANY
    • Position the oil cooler and install the bolt.

      Torque: 58 Nm

    • Attach the coolant hose retainer.

    GFD838461Courtesy of FORD MOTOR COMPANY
  20. Position the complete wiring harness assembly.
    GFD838477Courtesy of FORD MOTOR COMPANY
  21. Install the wiring harness bolt to the LH side of the engine crossmember.

    Torque: 8 Nm

    GFD838453Courtesy of FORD MOTOR COMPANY
  22. Install the wiring harness conduit bracket bolt and attach the wiring harness retainer.

    Torque: 11 Nm

    GFD838452Courtesy of FORD MOTOR COMPANY
    • Install the generator B+ terminal nut.

      Torque: 15 Nm

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD838478Courtesy of FORD MOTOR COMPANY
  24. Position the wiring harness and attach the retainer.
    GFD838450Courtesy of FORD MOTOR COMPANY
  25. Install the wiring harness conduit nut.

    Torque: 8 Nm

    GFD838449Courtesy of FORD MOTOR COMPANY
  26. Position the transmission wiring harness and install the bolt.

    Torque: 20 Nm

    GFD838448Courtesy of FORD MOTOR COMPANY
    • Position the transmission wiring harness and install the bolt.

      Torque: 20 Nm

    • If equipped with AWD, connect the transmission wiring harness electrical connector.

    GFD838447Courtesy of FORD MOTOR COMPANY
  28. If equipped with AWD, attach the transfer case vent tube retainers.
    GFD838446Courtesy of FORD MOTOR COMPANY
    1. If equipped with AWD, connect the transfer case wiring harness electrical connector and the wiring harness retainers.
    2. Position the catalyst monitor sensor wiring harness and retainer under the fuel tube.
    GFD838445Courtesy of FORD MOTOR COMPANY
  30. Connect the RH HO2S and catalyst monitor sensor and the wiring harness retainer.
    GFD838355Courtesy of FORD MOTOR COMPANY
  31. Connect the LH catalyst monitor sensor and the wiring harness retainer.
    GFD838444Courtesy of FORD MOTOR COMPANY
  32. Connect the A/C compressor electrical connector and attach the wiring harness retainer.
    GFD838443Courtesy of FORD MOTOR COMPANY
  33. If equipped with dual generators, install the generator bracket and the bolts finger tight.

    • Tighten the bolts and stud bolt in sequence shown.

      Torque: Stage 1: Tighten bolts 1 and 2 to: 35 Nm Stage 2: Tighten bolt 3 to: 48 Nm Stage 3: Tighten stud bolt 4 to: 35 Nm

    GFD837792Courtesy of FORD MOTOR COMPANY
  34. If equipped with dual generators, install the secondary generator. Refer to: Generator - 3.5L Duratec (202kW/275PS) .
  35. If equipped with dual generators, install the A/C compressor. Refer to: INSTALLATION
  36. Install the lower load path bars and bolts.

    Torque: 1: 55 Nm 2: 25 Nm

    GFD837794Courtesy of FORD MOTOR COMPANY
  37. Attach the ground wire retainers.
    GFD838442Courtesy of FORD MOTOR COMPANY
    • Lubricate the oil filter seal with clean engine oil and install and tighten in 2 stages.

    • Stage 1: Install to initial gasket contact.

    • Stage 2: Tighten 3/4 to 1 turn.

    GFD838316Courtesy of FORD MOTOR COMPANY
  39. Install the following items:

    1. Install the starter motor. Refer to: Starter Motor .
    2. If equipped with AWD (all-wheel drive), install the front axle assembly. Refer to: Axle Assembly .

  40. NOTE: RH shown, LH similar.

    Install the new RH and LH engine mount nuts.

    Torque: 115 Nm

    GFD838479Courtesy of FORD MOTOR COMPANY
  41. Install the air cleaner outlet pipe. Refer to: INSTALLATION
  42. Install the oil level indicator.
    GFD838440Courtesy of FORD MOTOR COMPANY
  43. Fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling 
    GFD838317Courtesy of FORD MOTOR COMPANY
  44. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY . Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
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