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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Engine - 3.5L DURATEC (202KW/275PS)) >> Installation >> Engine - LHD AWD

Engine - LHD AWD

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Special Tool(s) / General Equipment 

GFD74351Courtesy of FORD MOTOR COMPANY
 303-1245Engine Lift Eye
Floor Crane
Adjustable Mounting Arm
Hose Clamp Remover/Installer
Wooden Block
    • Using the floor crane, lower the engine onto the engine crossmember.Use the General Equipment: Floor Crane

    • Install new engine mount nuts.

      Torque: 115 Nm

    GFD838810Courtesy of FORD MOTOR COMPANY
  2. Remove the floor crane.Use the General Equipment: Floor Crane
    GFD838594Courtesy of FORD MOTOR COMPANY
  3. Remove the LH engine lift eye.Use Special Service Tool: 303-1245 Engine Lift Eye.
    GFD838593Courtesy of FORD MOTOR COMPANY
  4. Install the LH heat shield and the bolts.

    Torque: 24 Nm

    GFD838592Courtesy of FORD MOTOR COMPANY
  5. Using the powertrain lift table raise the engine into the vehicle.
    GFD838811Courtesy of FORD MOTOR COMPANY
  6. Install new engine crossmember bolts.

    Torque: 63 Nm

    GFD838290Courtesy of FORD MOTOR COMPANY
  7. Install the RH engine crossmember bracket and new bolts.

    Torque: 30 Nm

    GFD838814Courtesy of FORD MOTOR COMPANY
  8. Install new RH engine crossmember bracket bolts.

    Torque: 63 Nm

    GFD838292Courtesy of FORD MOTOR COMPANY
  9. Install the LH engine crossmember bracket and new bolts.

    Torque: 30 Nm

    GFD838293Courtesy of FORD MOTOR COMPANY
  10. Install new LH engine crossmember bracket bolts.

    Torque: 63 Nm

    GFD838294Courtesy of FORD MOTOR COMPANY
  11. Remove the adjustable mounting arm from the RH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837960Courtesy of FORD MOTOR COMPANY
  12. Remove the adjustable mounting arm from the LH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837959Courtesy of FORD MOTOR COMPANY
  13. Remove the powertrain lift table and wood blocks.Use the General Equipment: Wooden Block
    GFD837958Courtesy of FORD MOTOR COMPANY
  14. Position the complete wiring harness assembly under the LH engine mount bracket towards the front of vehicle.
    GFD838818Courtesy of FORD MOTOR COMPANY
  15. Install the wiring harness bolt to the LH side of the engine crossmember.

    Torque: 8 Nm

    GFD838453Courtesy of FORD MOTOR COMPANY
  16. Install the wiring harness conduit bracket bolt and attach the wiring harness retainer.

    Torque: 11 Nm

    GFD838452Courtesy of FORD MOTOR COMPANY
    • Install the transmission cooler coolant hoses and install the clamps.Use the General Equipment: Hose Clamp Remover/Installer

    • Attach the transmission cooler coolant hose retainers.

    • Position the coolant hose and install the clamp.Use the General Equipment: Hose Clamp Remover/Installer

    GFD838596Courtesy of FORD MOTOR COMPANY
    • Install the generator B+ terminal nut.

      Torque: 15 Nm

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD838478Courtesy of FORD MOTOR COMPANY
  19. Position the wiring harness and attach the retainer.
    GFD838450Courtesy of FORD MOTOR COMPANY
  20. Install the wiring harness conduit nut.

    Torque: 8 Nm

    GFD838449Courtesy of FORD MOTOR COMPANY
  21. Install the AWD transmission. Refer to: AUTOMATIC TRANSMISSION - 10-SPEED AUTOMATIC TRANSMISSION - 10R80 (SPECIFICATIONS - DIAGNOSIS & TESTING 3.5L DURATEC)
  22. If equipped with dual generators, install the generator bracket and the bolts finger tight.

    • Tighten the bolts and stud bolt in sequence shown.

      Torque: Stage 1: Tighten bolts 1 and 2 to: 35 Nm Stage 2: Tighten bolt 3 to: 48 Nm Stage 3: Tighten stud bolt 4 to: 35 Nm

    GFD837792Courtesy of FORD MOTOR COMPANY
  23. If equipped with dual generators, install the secondary generator. Refer to: Generator - 3.5L Duratec (202kW/275PS) .
  24. Attach the ground wire retainers.
    GFD838442Courtesy of FORD MOTOR COMPANY
    • Lubricate the oil filter seal with clean engine oil and install and tighten in 2 stages.

    • Stage 1: Install to initial gasket contact.

    • Stage 2: Tighten 3/4 to 1 turn.

    GFD838316Courtesy of FORD MOTOR COMPANY
  26. Install the front wheels and tires. Refer to: Wheel and Tire .
  27. Connect the heater hose quick release coupling.
    GFD838575Courtesy of FORD MOTOR COMPANY
  28. Disconnect the coolant hoses quick release couplings to the EGR valve.
    GFD838574Courtesy of FORD MOTOR COMPANY
  29. Connect the coolant hose quick release coupling to the coolant pump.
    GFD838573Courtesy of FORD MOTOR COMPANY
    • Position the coolant hoses and install the clamps.

    • Install the upper and lower coolant hoses and install the clamps.

    GFD838572Courtesy of FORD MOTOR COMPANY
  31. Follow directions to connect the quick release coupling type 10. Position the fuel supply tube and connect the quick release coupling. Refer to: QUICK RELEASE COUPLING
    GFD838571Courtesy of FORD MOTOR COMPANY
  32. Connect the PCM electrical connector and the main engine harness connector and wiring harness retainer.
    GFD838570Courtesy of FORD MOTOR COMPANY
  33. Install the following items:

    1. Install the LH headlight. Refer to: Headlamp Assembly .
    2. Install the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L Duratec (202kW/275PS) .
    3. Install the cooling module. Refer to: Cooling Module .
    4. Install EVAP purge valve. Refer to: Evaporative Emission Canister Purge Valve .

    • Position the brake vacuum tubes and install the bolt.

      Torque: 7 Nm

    • Follow directions to connect the quick release coupling type 5. Connect the brake vacuum hose to the upper intake manifold. Refer to: QUICK RELEASE COUPLING

    GFD838501Courtesy of FORD MOTOR COMPANY
  35. If equipped with block heater, attach block heater wiring harness retainers.
    GFD838512Courtesy of FORD MOTOR COMPANY
  36. If equipped with block heater, attach block heater wiring harness retainers.
    GFD838569Courtesy of FORD MOTOR COMPANY
  37. Install the following items:

    1. Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Single Generator . Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Dual Generators .
    2. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .

  38. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY or Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
  39. Fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling 
    GFD838317Courtesy of FORD MOTOR COMPANY
  40. Pressurize the fuel system. Refer to: Fuel System Pressure Release .
  41. Start and check the exhaust system for leaks.
  42. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
  43. Road test the vehicle.
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