Turbocharger RH: Installation

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure that the mating faces are clean and free of foreign material.

Lubricate the O-ring with clean engine oil. Refer to: Specifications

Courtesy of FORD MOTOR COMPANY
Install and tighten the turbocharger fitting and oil filter assembly.
Torque : 32 Nm

Courtesy of FORD MOTOR COMPANY
Install the new O-ring seal, then lubricate with clean engine oil. Refer to: Specifications

Courtesy of FORD MOTOR COMPANY
- Lubricate the cylinder block bore with clean engine oil.
1. Install the turbocharger oil tube assembly, then install and tighten the lower bolt in the following 2 stages. Refer to: Specifications
  Torque : Stage 1: 8 Nm Stage 2: 30deg.
Courtesy of FORD MOTOR COMPANY
Install the new the turbocharger exhaust flange gasket.

Courtesy of FORD MOTOR COMPANY
- Apply high temperature nickel anti-seize lubricant to the turbocharger exhaust flange studbolt threads prior to installation.
1. Install the turbocharger exhaust flange, then install and tighten the new studbolts.
  Material : Anti-Seize Lubricant
  
  Torque : 40 Nm
Courtesy of FORD MOTOR COMPANY
Install the new turbocharger gasket.

Courtesy of FORD MOTOR COMPANY
Inspect the fitting and replace as needed.
Torque : 18 Nm

Courtesy of FORD MOTOR COMPANY
Connect the turbocharger coolant tube.

Courtesy of FORD MOTOR COMPANY
Inspect the fitting and replace as needed.
Torque : 50 Nm

Courtesy of FORD MOTOR COMPANY
Install the new turbocharger mounting bolts, install the turbocharger coolant supply tube to the block fitting while installing the turbocharger.
Torque : 32 Nm

Courtesy of FORD MOTOR COMPANY
Install the new upper turbocharger oil tube assembly gasket.

Courtesy of FORD MOTOR COMPANY
- Install the turbocharger oil tube assembly upper bolts finger tight.
1. Tighten the outer bolt.
  Torque : 5 Nm
2. Tighten the inner bolt in the following 2 stages.
  Torque : Stage 1: 10 Nm Stage 2: 30deg.
3. Tighten the outer bolt in the following 2 stages.
  Torque : Stage 1: 10 Nm Stage 2: 30deg.
Courtesy of FORD MOTOR COMPANY
Install and tighten the bolt for the turbocharger tubes.
Torque : Stage 1: 8 Nm Stage 2: 30deg.

Courtesy of FORD MOTOR COMPANY
Connect the turbocharger control hose.

Courtesy of FORD MOTOR COMPANY
Inspect the turbocharger coolant return tube fitting and replace as needed.
Torque : 18 Nm

Courtesy of FORD MOTOR COMPANY
Install and connect the turbocharger coolant return tube.

Courtesy of FORD MOTOR COMPANY
- Install the dual catalytic converter Y-Pipe with a new left gasket. Install the right and the left fasteners hand tight.
- Evenly tighten the new left catalytic converter flange nuts.
  Torque : 40 Nm
Courtesy of FORD MOTOR COMPANY
Evenly tighten the new right catalytic converter flange nuts.
Torque : 40 Nm

Courtesy of FORD MOTOR COMPANY
Install the air conditioning compressor, then install the bolts and wiring harness bracket the finger tight. Tighten the bolts in the sequence shown.
Torque : 25 Nm

Fig 1: Air Conditioning Compressor Tightening Sequence
Courtesy of FORD MOTOR COMPANY
Connect the electrical connectors, then attach the harness retainer.

Courtesy of FORD MOTOR COMPANY
Install the air conditioning (A/C) compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Single Generator Refer to: Air Conditioning (A/C) Compressor Belt Tensioner - Vehicles With: Dual Generators Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Dual Generators
Install the starter motor. Refer to: Starter Motor
Install the engine crossmember. Refer to: Engine Crossmember
Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe
Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
Start and check the exhaust system for leaks.
If a new turbocharger was installed, road test the vehicle.