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Section 141 (Engine - 3.5L ECOBOOST (235KW/320PS)): Removal: Engine

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

Floor Crane
Adjustable Mounting Arm
Oil Drain Equipment
Vehicle/Axle Stands
Hose Clamp Remover/Installer
Powertrain Jack
Wooden Block
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Single Battery, Refer to: REMOVAL . For Dual Battery, Refer to: BATTERY - VEHICLES WITH: DUAL BATTERIES
  4. Remove the following items:

    1. Refer to: Wheel and Tire .
    2. For Single Generator, Refer to: AIR CONDITIONING (A C) COMPRESSOR BELT - VEHICLES WITH: SINGLE GENERATOR or For Dual Genaertors, Refer To: AIR CONDITIONING (A C) COMPRESSOR BELT TENSIONER - VEHICLES WITH: DUAL GENERATORS
    3. Refer to: Cooling Module .

    • Disconnect the wiring harness electrical connector and detach the retainer.

    • Disconnect the fuel vapor tube quick release coupling.

    • Loosen the clamp and remove the CAC outlet pipe.

    GFD837920Courtesy of FORD MOTOR COMPANY
  6. Disconnect the vacuum hose, loosen the clamps and remove the air cleaner outlet pipe.
    GFD837921Courtesy of FORD MOTOR COMPANY
  7. Disconnect the vacuum hose, loosen the clamp and remove the RHTC outlet pipe.
    GFD837922Courtesy of FORD MOTOR COMPANY
  8. Disconnect the vacuum hose, loosen the clamp and remove the RHTC inlet pipe.
    GFD837923Courtesy of FORD MOTOR COMPANY
    • Disconnect the PCV tube quick release coupling.

    • Loosen the clamp and remove the LHTC inlet pipe.

    GFD837924Courtesy of FORD MOTOR COMPANY
  10. Loosen the clamp and remove the LHTC outlet pipe.
    GFD837925Courtesy of FORD MOTOR COMPANY
  11. Remove the screw and noise insulator.
    GFD837926Courtesy of FORD MOTOR COMPANY
  12. Disconnect the brake vacuum tube.
    GFD837927Courtesy of FORD MOTOR COMPANY
  13. Remove the bolts and position the degas bottle.
    GFD837928Courtesy of FORD MOTOR COMPANY
  14. Disconnect the drive line control module.
    GFD837929Courtesy of FORD MOTOR COMPANY
  15. Disconnect the PCM.
    GFD837930Courtesy of FORD MOTOR COMPANY
    • Disconnect the heater and degas bottle hoses.Use the General Equipment: Hose Clamp Remover/Installer

    • If equipped.Disconnect the block heater electrical connector and detach the wiring harness retainers.

    GFD837931Courtesy of FORD MOTOR COMPANY
  17. Follow directions to release the quick release coupling type 2. Disconnect the heater hose. Refer to: QUICK RELEASE COUPLING
    GFD837932Courtesy of FORD MOTOR COMPANY
  18. Remove the nuts and disconnect the A/C tubes.
    GFD837933Courtesy of FORD MOTOR COMPANY
  19. Disconnect the A/C compressor electrical connector and detach the wiring harness retainers.
    GFD837934Courtesy of FORD MOTOR COMPANY
  20. Follow directions to release the quick release coupling type 10. Disconnect the fuel line. Refer to: QUICK RELEASE COUPLING
    GFD837935Courtesy of FORD MOTOR COMPANY
  21. Remove the starter. Refer to: Starter Motor .
  22. Remove the following items:

    1. NOTE: RH and LH.

      RWD vehicles disconnect the HO2S sensors.

    2. NOTE: RH and LH.

      RWD vehicles disconnect the catalyst monitor sensors.

    • Position the protective cover aside.

    • Remove the generator B+ terminal nut.

    • Disconnect the generator electrical connector and detach the wiring harness retainer.

    GFD837936Courtesy of FORD MOTOR COMPANY
  24. Remove the cover.
    GFD837937Courtesy of FORD MOTOR COMPANY
  25. Remove the nut and position the wire and remove the pin-type retainer.
    GFD837938Courtesy of FORD MOTOR COMPANY
  26. Disconnect the heater hose and position aside.
    GFD837939Courtesy of FORD MOTOR COMPANY
    • Remove the bolts and position the ground wires.

    • Remove the pin-type retainers.

    • Disconnect the electrical connectors.

    GFD837940Courtesy of FORD MOTOR COMPANY
  28. Remove the bolt and detach the wiring harness retainer.
    GFD837941Courtesy of FORD MOTOR COMPANY
  29. Remove the wiring harness conduit bolt and the heater hose pin-type retainer.
    GFD837942Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with dual generators 

  30. Remove the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L EcoBoost (235kW/320PS) .
  31. Remove the secondary generator. Refer to: Generator - 3.5L EcoBoost (235kW/320PS) .
  32. Remove the accessory drive bracket stud and bolt.
    GFD837697Courtesy of FORD MOTOR COMPANY
  33. Remove the bolts and the accessory drive bracket.
    GFD837746Courtesy of FORD MOTOR COMPANY
  34. Remove the bolt, detach the wire harness and position aside.
    GFD837747Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with single generator 

  35. Remove the nut, detach wiring harness conduit and position the harness aside.
    GFD837943Courtesy of FORD MOTOR COMPANY

    Vehicles with front axle 

  36. Remove the transmission. Refer to: Transmission .
  37. Remove the bolts and the support bracket.
    GFD837944Courtesy of FORD MOTOR COMPANY
  38. Remove the pin-type retainer and position the vent tube.
    GFD837945Courtesy of FORD MOTOR COMPANY

    All vehicles 

  39. Remove the nut and position the harness aside.
    GFD837946Courtesy of FORD MOTOR COMPANY
    • Remove the upper coolant hose.

    • Follow directions to release the quick release coupling type 2. Disconnect the coolant hose. Refer to: QUICK RELEASE COUPLING

    GFD837947Courtesy of FORD MOTOR COMPANY
  41. Remove the pin-type retainers and hoses.
    GFD837948Courtesy of FORD MOTOR COMPANY
  42. Remove the retainers and the access cover.
    GFD837949Courtesy of FORD MOTOR COMPANY
  43. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Remove and discard the torque converter nuts.

    GFD837950Courtesy of FORD MOTOR COMPANY
  44. Remove the exhaust flange bolts and detach the exhaust hanger.
    GFD837951Courtesy of FORD MOTOR COMPANY
  45. Remove and discard the RH catalytic converter flange nuts.
    GFD837952Courtesy of FORD MOTOR COMPANY
    • Remove and discard the LH catalytic converter flange nuts.

    • Position the catalytic converter assembly aside and remove and discard the gasket.

    GFD837953Courtesy of FORD MOTOR COMPANY
    • Remove the oil pan plug and drain the engine oil.Use the General Equipment: Oil Drain Equipment

      Torque: 27 Nm

    • Remove and discard the oil filter.

    GFD837715Courtesy of FORD MOTOR COMPANY
  48. Remove the lower bellhousing bolt.
    GFD837954Courtesy of FORD MOTOR COMPANY
  49. Position the exhaust back and install the stand under the transmission bellhousing.Use the General Equipment: Vehicle/Axle Stands
    GFD837955Courtesy of FORD MOTOR COMPANY
  50. Remove the upper bellhousing bolts.
    GFD837956Courtesy of FORD MOTOR COMPANY
  51. Remove the LH side bellhousing bolts and the shift cable bracket.
    GFD837957Courtesy of FORD MOTOR COMPANY
  52. Remove the RH side bellhousing bolts.
    GFD837783Courtesy of FORD MOTOR COMPANY
  53. Detach the ground wire retainers and position aside.
    GFD837766Courtesy of FORD MOTOR COMPANY
  54. NOTE: Board configuration may vary between powertrain lift tables.

    Position the powertrain jack under the engine crossmember and support the front of the oil pan with wood blocks.Use the General Equipment: Powertrain JackUse the General Equipment: Wooden Block

    GFD837958Courtesy of FORD MOTOR COMPANY
  55. Install the adjustable mounting arm to the LH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837959Courtesy of FORD MOTOR COMPANY
  56. Install the adjustable mounting arm to the RH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837960Courtesy of FORD MOTOR COMPANY
  57. Remove the pin-type retainer the bolt and the LH wheel liner.
    GFD837961Courtesy of FORD MOTOR COMPANY
  58. Remove and discard the LH engine crossmember bracket bolts.
    GFD837962Courtesy of FORD MOTOR COMPANY
  59. Remove and discard the bolts and remove the LH engine crossmember bracket.
    GFD837963Courtesy of FORD MOTOR COMPANY
  60. Remove the pin-type retainer the bolt and the RH wheel liner.
    GFD837964Courtesy of FORD MOTOR COMPANY
  61. Remove and discard the RH engine crossmember bracket bolts.
    GFD837965Courtesy of FORD MOTOR COMPANY
  62. Remove and discard the bolts and remove the RH engine crossmember bracket.
    GFD837966Courtesy of FORD MOTOR COMPANY
  63. Remove and discard the engine crossmember bolts.
    GFD837967Courtesy of FORD MOTOR COMPANY
  64. RWD vehicles.Separate the engine from the transmission.
    GFD837968Courtesy of FORD MOTOR COMPANY
  65. Using the powertrain jack lower the engine from the vehicle.Use the General Equipment: Powertrain Jack
    GFD837969Courtesy of FORD MOTOR COMPANY
  66. Install a commercially available quick links and a floor crane.Use the General Equipment: Floor Crane
    GFD837970Courtesy of FORD MOTOR COMPANY
    • Remove and discard the engine mount nuts.

    • Using the floor crane, lift the engine from the engine crossmember.Use the General Equipment: Floor Crane

GFD837971Courtesy of FORD MOTOR COMPANY
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